Control circuit operable to charge a battery at multiple charge rates

• US 8,841,879 B2
• Filed: 03/08/2010
• Issued: 09/23/2014
• Est. Priority Date: 03/08/2010
• Status: Active Grant

• Current Assignee: Masco Canada Limited (Masco Corporation)
• Original Assignee: Masco Canada Limited (Masco Corporation)
• Inventors: Belz, Jeffrey John
• Primary Examiner(s): Tso, Edward
• Assistant Examiner(s): BOATENG, ALEXIS ASIEDUA
• Application Number:
  US12/719,190
• Publication Number:
  US 20110215770A1
• Time in Patent Office: 1,660 Days
• Field of Search: 320/125, 320/106, 320/107, 320/110, 320/112, 320/113, 320/114, 320/115, 320/126, 320/127, 320/128, 320/123, 320/134, 320/135, 320/136, 320/116
• US Class Current: 320/106
• CPC Class Codes: H02J 2207/10 Control circuit supply, e.g. means for supplying power to the control circuit
• CPC Class Codes: H02J 2207/40 adapted for charging from various sources, e.g. AC, DC or multivoltage
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence
• CPC Class Codes: H02J 7/007182 in response to battery voltage
• CPC Class Codes: H02J 7/04 Regulation of charging current or voltage

Abstract

A method of charging a battery at multiple charges rates includes determining a type of power source connected to a charging circuit and determining a voltage of a battery to be charged by the power source. A desired charging voltage is determined in response to the power source type and the battery voltage. A difference between the desired charging voltage and the battery voltage is determined. A digital potentiometer is selectively commanded to adjust the desired charging voltage to vary the difference and alter a charging rate of the battery, such that the difference is increased to increase the charging rate or is decreased to decrease the charging rate.

Claims

1. A control circuit operable to charge a battery at multiple charge rates, comprising:

a power source having a power source voltage;

a voltage regulator configured to produce a charging voltage in response to the power source voltage exceeding a predetermined voltage threshold;

a digital potentiometer configured to provide a feedback voltage to the voltage regulator such that the digital potentiometer is operable to dynamically adjust the charging voltage and a corresponding charging rate of the charging voltage;

a charge enable circuit operable to enable and disable a charging current of the charging voltage from charging a battery; and

a microcontroller operable to control the charge enable circuit and the digital potentiometer, wherein the microcontroller is configured to determine a type of power source and a desired charging voltage and corresponding charging rate in response to the type of power source and a voltage of the battery, and wherein the microcontroller is configured to command the digital potentiometer to adjust an instantaneous charging voltage to correspond to the desired charging voltage such that a difference between the instantaneous charging voltage and a voltage of the battery may be varied to alter a charging rate of the battery.

2. The circuit of claim 1, wherein the type of power source is one of a generator and an AC power source having a constant output not dependent upon environmental conditions, and wherein the microcontroller assigns a dynamic charging voltage and dynamic charging rate in response to detecting the generator, the dynamic charging voltage varying depending on a frequency of current from the power source at a given battery voltage.

3. The circuit of claim 2, wherein the generator is a hydroelectric generator that harvests energy from a flow of a fluid, and wherein the battery powers an electronic faucet load that controls a flow of the fluid.

4. The circuit of claim 1, wherein the microcontroller adjusts the charging voltage such that the charging rate corresponding to the charging voltage does not cause the detected power source to exceed its maximum power output.

5. The circuit of claim 1, wherein the microcontroller determines the type of power source in response to a frequency of current from the power source being within one of a first range and a second range different than the first range.

6. The circuit of claim 1, wherein the voltage regulator is a step-down voltage regulator, and wherein the charging voltage is less than the power source voltage.

7. The circuit of claim 1, including a zener diode located between the power source and the voltage regulator, the zener diode being oriented to prevent a flow of current from the power source to the voltage regulator unless a voltage of the power source exceeds a breakdown voltage of the zener diode.

8. The circuit of claim 1, wherein the charge enable circuit is configured to disable the charging current supplied to the battery when a maximum charge of the battery exceeds a predetermined threshold.

9. The circuit of claim 1, wherein the charge enable circuit is operable to also disable a flow of current from the power source to the load when the flow of charging current to the battery is disabled.

10. The circuit of claim 1, including an AC-to-DC converter electrically disposed between the power source and the voltage regulator.