Wired headset with integrated switch

• US 8,842,871 B2
• Filed: 03/26/2012
• Issued: 09/23/2014
• Est. Priority Date: 01/06/2007
• Status: Active Grant

• Current Assignee: Eric B. Daniels, Hankey M. Evans
• Original Assignee: Eric B. Daniels, Hankey M. Evans
• Inventors: Hankey, M. Evans, Daniels, Eric B.
• Primary Examiner(s): EASON, MATTHEW A
• Application Number:
  US13/429,876
• Publication Number:
  US 20120183152A1
• Time in Patent Office: 911 Days
• Field of Search: None
• US Class Current: 381/384
• CPC Class Codes: H01H 2003/007 the contacts being actuated by deformation of a flexible housing
• CPC Class Codes: H01H 9/0228 Line cord switches
• CPC Class Codes: H04R 1/1016 Earpieces of the intra-aural type
• CPC Class Codes: H04R 1/1041 Mechanical or electronic switches, or control elements switches in general H01H
• CPC Class Codes: H04R 5/033 Headphones for stereophonic communication details thereof, e.g. relating to batteries, cables or control elements H04R1/10

Abstract

Headsets are provided with integrated switch assemblies. An integrated switch assembly can include a switch hidden from view by a housing. The switch can be activated when a user applies pressure to the housing. The housing may include a flexible housing cover that, when depressed, may engage the switch contained within the housing. When engaged, the switch may move or snap to a switch activation position within the housing.

Claims

1. A system comprising:

a cord assembly; and

a switch assembly integrated along the cord assembly, the switch assembly comprising;

a core;

a first switch;

a second switch;

a microphone;

a top housing cover coupled to the core; and

a bottom housing cover coupled to the core, wherein the top housing cover, the bottom housing cover, and the core hide the first switch, the second switch, and the microphone, wherein a first portion of the top housing cover and a first portion of the bottom housing cover are configured to be squeezed to engage the first switch, and wherein a second portion of the top housing cover and a second portion of the bottom housing cover are configured to be squeezed to engage the second switch.

2. The system of claim 1, wherein:

the core comprises a retaining region extending between a first core end region and a second core end region;

the top housing cover extends between a first top housing end region and a second top housing end region; and

the external surface of the first top housing end region lies in the same plane as the external surface of the first core end region.

3. The system of claim 2, wherein:

the bottom housing cover extends between a first bottom housing end region and a second bottom housing end region; and

the external surface of the first bottom housing end region lies in the same plane as the external surface of the first core end region and as the external surface of the first top housing end region.

4. The system of claim 2, wherein the external surface of the second top housing end region lies in the same plane as the external surface of the second core end region.

5. The system of claim 4, wherein:

the bottom housing cover extends between a first bottom housing end region and a second bottom housing end region;

the external surface of the first bottom housing end region lies in the same plane as the external surface of the first core end region and as the external surface of the first top housing end region; and

the external surface of the second bottom housing end region lies in the same plane as the external surface of the second core end region and as the external surface of the second top housing end region.

6. The system of claim 1, wherein:

the core comprises a retaining region extending between a first core end region and a second core end region;

the switch assembly is integrated along the cord assembly between a first portion of the cord assembly and a second portion of the cord assembly;

the system further comprises a first crimp that fixes the first portion of the cord assembly to the switch assembly;

the first portion of the cord assembly passes through an opening in the first core end region; and

the first crimp is positioned between the first core end region and the second core end region.

7. The system of claim 6, wherein:

the system further comprises a second crimp that fixes the second portion of the cord assembly to the switch assembly;

the second portion of the cord assembly passes through an opening in the second core end region; and

the second crimp is positioned between the first core end region and the second core end region.

8. The system of claim 1, wherein:

the core comprises a retaining region extending between a first core end region and a second core end region;

at least a portion of the first switch is positioned within a first portion of the retaining region; and

the first switch is positioned between the core and at least one of the top housing cover and the bottom housing cover.

9. The system of claim 1, wherein:

the core comprises a retaining region extending between a first core end region and a second core end region;

at least a portion of the microphone is positioned within a first portion of the retaining region; and

the microphone is positioned between the core and at least one of the top housing cover and the bottom housing cover.

10. The system of claim 1, wherein:

the core comprises a retaining region extending between a first core end region and a second core end region; and

at least a portion of one of the microphone and the first switch is retained the core within a first portion of the retaining region.

11. The system of claim 1, wherein:

the core comprises;

a top side extending between a first core end region and a second core end region;

a bottom side extending between the first core end region and the second core end region;

a first side extending between the top side and the bottom side; and

a second side extending between the top side and the bottom side;

the top housing cover is coupled to the top side of the core;

the bottom housing cover is coupled to the bottom side of the core; and

the aesthetic profile of the switch assembly, as viewed by a user of the switch assembly, is provided by;

the top housing cover;

the bottom housing cover;

the first core end region;

the second core end region;

the first side; and

the second side.

12. The system of claim 1, wherein the top housing cover is configured to be squeezed towards the bottom housing cover.

13. The system of claim 1, wherein the top housing cover is configured to be squeezed to engage the first switch.

14. The system of claim 1, further comprising:

a first component coupled to the cord assembly; and

a second component coupled to the cord assembly, wherein;

a function of the first component changes when the first switch is engaged; and

a function of the second component changes when the second switch is engaged.

15. The system of claim 14, wherein at least one of the first component and the second component comprises the microphone.

16. The system of claim 14, wherein:

the function of the first component comprises the activation of the microphone; and

the function of the second component comprises volume control of a headphone.

17. The system of claim 1, further comprising:

a plug coupled to a first end of the cord assembly; and

a speaker coupled to a second end of the cord assembly.

18. The system of claim 1, wherein the switch assembly further comprises a snap positioned between the top housing cover and the first switch.

19. The system of claim 1, wherein the bottom housing cover comprises a through-hole for enabling acoustic signals to be received by the microphone.

31. The system of claim 1, wherein the integrated switch assembly does not comprise a discrete switch that protrudes towards a user of the system from any one of the top housing cover and the bottom housing cover.

32. The system of claim 1, wherein the top housing cover extends the length of the integrated switch assembly, and wherein the integrated switch assembly does not comprise a discrete element protruding through the top housing cover.

33. The system of claim 32, wherein the bottom housing cover extends the length of the integrated switch assembly, and wherein the integrated switch assembly does not comprise a discrete element protruding through the bottom housing cover.

34. The system of claim 33, wherein the top housing cover and the bottom housing cover are configured to be squeezed together to engage the first switch.

20. A system comprising:

a cord assembly; and

a switch assembly integrated along the cord assembly, the switch assembly comprising;

at least a first switch;

a microphone;

a top housing cover;

a bottom housing cover; and

a core comprising;

a top side extending between a first core end region and a second core end region;

a bottom side extending between the first core end region and the second core end region;

a first side extending between the top side and the bottom side; and

a second side extending between the top side and the bottom side, wherein;

the top housing cover is coupled to the top side of the core;

the bottom housing cover is coupled to the bottom side of the core; and

the aesthetic profile of the switch assembly, as viewed by a user of the switch assembly, is only provided by;

the top housing cover;

the bottom housing cover;

the first core end region;

the second core end region;

the first side; and

the second side.

21. The system of claim 20, wherein at least a portion of the first switch is retained by the core.

22. The system of claim 20, wherein at least a portion of the microphone is retained by the core.

23. The system of claim 20, wherein the core, the top housing cover, and the bottom housing cover encapsulate the first switch and the microphone.

24. The system of claim 20, wherein the top housing cover flexibly engages the first switch.

25. The system of claim 20, wherein a function of the microphone changes when the top housing cover engages the first switch.

26. The system of claim 20, wherein:

the top housing cover extends between a first top housing end region and a second top housing end region;

the bottom housing cover extends between a first bottom housing end region and a second bottom housing end region; and

the external surface of the first bottom housing end region, the external surface of the first core end region, and the external surface of the first top housing end region all lie in a first plane.

27. The system of claim 26, wherein the external surface of the second bottom housing end region, the external surface of the second core end region, and the external surface of the second top housing end region all lie in a second plane.

28. The system of claim 27, wherein the first plane is parallel to the second plane.

29. A wired headset comprising:

a cord assembly; and

an switch assembly integrated along the cord assembly, the switch assembly comprising;

a core;

a first switch;

a microphone;

a top housing cover coupled to the core; and

a bottom housing cover coupled to the core, wherein the top housing cover, the bottom housing cover, and the core hide the first switch and the microphone, wherein the top housing cover extends the length of the switch assembly, and wherein the switch assembly does not comprise a discrete element protruding through the top housing cover.

30. The wired headset of claim 29, wherein the top housing cover is configured to be depressed to engage the first switch.

35. The wired headset of claim 29, wherein the bottom housing cover extends the length of the switch assembly, and wherein the switch assembly does not comprise a discrete element protruding through the bottom housing cover.

36. The wired headset of claim 35, wherein the top housing cover and the bottom housing cover are configured to be squeezed together to engage the first switch.

37. A wired headset comprising:

a cord assembly comprising at least a first wire; and

an integrated switch assembly integrated along the cord assembly, the switch assembly comprising;

a core comprising a switch retaining region, the core further comprising a length and first and second core end regions;

a switch fixed to the switch retaining region;

a microphone;

a top cover comprising first and second top cover end regions, the first top cover end region fixed to the first core end region and the second top cover end region fixed to the second core end region, the top cover constructed to engage the switch for electrically interacting with the microphone; and

a bottom cover fixed to the core, wherein;

the bottom cover and the top cover are constructed to enclose the core, the switch, and the microphone; and

the first wire passes through the switch assembly.

38. The wired headset of claim 37, wherein the switch assembly is integrated along the cord assembly between a first portion of the cord assembly and a second portion of the cord assembly, the wired headset further comprising:

a first crimp for fixing the first portion of the cord assembly to the switch assembly; and

a second crimp for fixing the second portion of the cord assembly to the switch assembly, wherein the bottom cover and the flexure element are constructed to enclose the first crimp and the second crimp.

39. The wired headset of claim 37, further comprising a snap positioned between the top cover and the switch.

40. The wired headset of claim 37, wherein the bottom cover comprises a through-hole for enabling acoustic signals to be received by the microphone.

41. The wired headset of claim 37, wherein:

the switch assembly further comprises a circuit board comprising first and second contacts; and

when engaged, the switch electrically couples the first and second contacts.

42. The wired headset of claim 41, wherein:

a first lead is coupled to the first contact and the microphone; and

a second wire of the cord assembly is coupled to the second contact.

43. The wired headset of claim 37, wherein the top cover is constructed to be squeezed to engage the switch.

44. A wired headset comprising:

a plug;

an acoustic assembly;

a cord assembly coupled to the plug and the acoustic assembly; and

a switch assembly integrated with the cord assembly, wherein the acoustic assembly is electrically coupled to the plug via a first wire of the cord assembly that passes through the switch assembly, the switch assembly comprising;

a core;

a housing cover coupled to the core;

a first switch that is within the core and that is activated in response to a depression event of the housing cover;

a microphone within the core; and

a circuit board comprising first and second contacts within the core, wherein;

the housing cover encloses the first switch;

the first switch electrically couples the first and second contacts during the depression event; and

the microphone is electrically coupled to at least one of the first and second contacts.

45. The wired headset of claim 44, wherein the switch assembly splices a portion of the cord assembly.

46. The wired headset of claim 44, wherein the microphone is electrically coupled to the plug and the first switch.

47. The wired headset of claim 44, wherein the housing cover comprises:

a top cover fixed to a first side of the core; and

a bottom cover fixed to a second side of the core.

48. The wired headset of claim 47, wherein the top cover flexibly engages the first switch during the depression event.

49. The wired headset of claim 47, wherein the bottom cover comprises a hole located proximal to the microphone.

50. The wired headset of claim 44, wherein the switch assembly physically breaks continuity of a portion of the cord assembly, separating the cord assembly into a plug portion and an acoustic portion, the switch assembly further comprises:

a first crimp for electrically and physically coupling the plug portion to the switch assembly;

a second crimp for electrically and physically coupling the acoustic portion to the switch assembly; and

interconnecting media for electrically coupling the first and second crimps.

51. The wired headset of claim 44, further comprising a snap positioned between the housing cover and the first switch.

52. The wired headset of claim 44, wherein the housing cover comprises:

a top cover coupled to the core; and

a bottom cover coupled to the core.

53. The wired headset of claim 52, wherein the bottom cover and the top cover enclose the core, the first switch, the circuit board, and the microphone.

54. The wired headset of claim 44, wherein:

a first lead is coupled to the first contact and the microphone; and

a second wire of the cord assembly is coupled to the second contact.

55. The wired headset of claim 44, wherein a function of the microphone is configured to change in response to the depression event.

56. The wired headset of claim 44, wherein the depression event comprises the housing cover being squeezed.