High speed bypass cable for use with backplanes

• US 8,845,364 B2
• Filed: 02/27/2013
• Issued: 09/30/2014
• Est. Priority Date: 02/27/2013
• Status: Active Grant

• Current Assignee: Molex LLC (KOCH Industries Incorporated)
• Original Assignee: Molex Incorporated
• Inventors: Lloyd, Brian Keith, Abunasrah, Ebrahim, Khan, Rehan, Wanha, Christopher D.
• Primary Examiner(s): NGUYEN, KHIEM M
• Application Number:
  US13/779,027
• Publication Number:
  US 20140242844A1
• Time in Patent Office: 580 Days
• Field of Search: 439/79, 439/108, 43960705-60707, 439/941
• US Class Current: 439/607.07
• CPC Class Codes: H01R 13/514 composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
• CPC Class Codes: H01R 13/516 Means for holding or embracing insulating body, e.g. casing , hoods
• CPC Class Codes: H01R 13/6471 by special arrangement of ground and signal conductors, e.g. GSGS [Ground-Signal-Ground-Signal]
• CPC Class Codes: H01R 13/6587 for mounting on PCBs
• CPC Class Codes: Y10S 439/941 Crosstalk suppression

Abstract

A cable bypass assembly is disclosed for use in providing a high speed transmission line for connecting a chip, or processor mounted on a circuit board to a backplane. The bypass cable assembly has a structure that maintains the geometry of the cable in place from the chip to the connector and then through the connector. The connector includes a plurality of conductive terminals and shield members arranged within an insulative support frame in a manner that approximates the structure of the cable so that the impedance and other electrical characteristics of the cable may be maintained as best is possible through the cable termination and the connector.

Claims

1. An improved bypass cable assembly for connecting a chip to a backplane, comprising:

a cable, the cable including multiple wires, each wire having an insulative body portion with a pair of signal conductors extending lengthwise through the insulative body portion, the pair of signal conductors being separated by a first spacing, and a conductive shielding member surrounding the insulative body portion, each wire having opposing first and second free ends; and

a connector, the connector including an insulative frame member that supports a plurality of conductive first and second terminals in at least one row, each of the first and second terminals including contact and tail portions disposed at opposite ends thereof, the contact and tail portions being interconnected by respective terminal body portions, the wire conductors being attached to corresponding ones of the first terminal tail portions and the shielding member being attached to the corresponding ones of the second terminal tail portions, the first and second terminals being further arranged in a pattern, whereby pairs of the first terminals in the row are separated from other pairs of the first terminals by at least one intervening second terminal, the first terminal tail portions being spaced apart from each other in a spacing intended to maintain an approximate spacing of the cable wire free ends terminated thereto.

2. The bypass cable assembly of claim 1, wherein the connector includes first and second connector wafers, each connector wafer respectively supporting one row of the first and second terminals.

3. The bypass cable assembly of claim 2, wherein the row of terminals supported by the first connector wafer is offset from the row of terminal supported by the second connector wafer.

4. The bypass cable assembly of claim 2, wherein the first and second terminals are arranged in the rows of the first and second connector wafers such that for any pair of first terminals on one of the first and second connector wafers, a second terminal is disposed on the other of the first and second connector wafers in opposition to the pair of first terminals.

5. The bypass cable assembly of claim 1, wherein the connector is formed from two connector wafers, the first and second terminals being supported by the first and second connector wafers so that first terminals supported by the first connector wafer oppose second terminals supported by the second connector wafer, and the first terminals supported by the second connector wafer oppose second terminals supported by the first connector wafer.

6. The bypass cable assembly of claim 1, wherein the connector further includes a plurality of conductive grounding cradles, each grounding cradle being configured to contact a wire conductive shield member at the cable first end, each grounding cradle including at least two spaced apart mounting feet spaced apart from each other for engaging tail portions of the second terminals.

7. The bypass cable assembly of claim 6, wherein the grounding cradles include generally U-shaped nest portions.

8. The bypass cable assembly of claim 6, wherein two of the grounding cable mounting feet and the cable wire signal conductor free ends are aligned with each other within a termination area of the connector frame member.

9. The bypass cable assembly of claim 6, wherein the grounding cradles are interconnected along the mounting feet.

10. The bypass cable assembly of claim 1, wherein the first terminal mating portions have a first width and the second terminal mating portions interposed between two first terminal mating portions have a second width, the second width being greater than the first terminal width.

11. The bypass cable assembly of claim 1, wherein the second terminals have a width that varies along their length from the tail portions thereof to the contact portions thereof.

12. The bypass cable assembly of claim 1, wherein the connector frame member includes a plurality of openings formed therein that expose portions of the first and second terminals to air.

13. The bypass cable assembly of claim 1, wherein the connector frame defines a termination area that receives free ends of the cable wires and a mating area for engaging an opposing connector, the termination area being filled with a dielectric material enclosing the cable wire free ends and the first and second terminal tail portions.

14. The bypass cable assembly of claim 1, wherein the first and second terminal tail portions extend at an angle to their respective corresponding first and second terminal body portions.

15. The bypass cable assembly of claim 1, wherein the cable wire signal conductors are spaced apart from each other in a first spacing, and the cable shielding member is spaced apart from the signal conductors by a second spacing;

and pairs of the first terminal tail portions are separated from each other by the first spacing, and the second terminal tail portions are spaced apart from adjacent signal terminal tail portions by the second spacing.

16. The bypass cable assembly of claim 2, wherein the connector further includes a commoning member supported by one of the connector wafers and the commoning member has a plurality of tines that extend transversely through the first and second connector wafers.

17. The bypass cable assembly of claim 1, wherein the tines contact the second terminals in each row of terminals in the first and second connectors.

18. A connector for connecting a plurality of wires to an opposing connector, each wire including a pair of signal conductors extending lengthwise therethrough in an insulative body, the pair of signal conductors being spaced apart from each other in a first spacing, and a grounding shield extending over an exterior surface of the wire insulative body and being spaced a second spacing from said wire signal conductors, the connector comprising:

an insulative connector body defining a connector mating area, body area and termination area; and

a plurality of conductive terminals, each terminal including a mating portion disposed in the mating area of the connector body, a body portion disposed in the body area of the connector body and a tail portion disposed in the termination area of the connector body, the terminals including first terminals for transmission of signals from the wire signal conductors and second terminals for grounding the wire grounding shield, the terminals being supported the connector in separate rows of terminals and being arranged in each row in pairs of signal terminals and at least one ground terminal interposed between each pair of signal terminals.

19. The wire connector of claim 18, wherein the connector includes first and second connector wafers assembled together such that the first connector wafer supports a first row of terminals and the second connector wafer supports a second row of terminals, the second terminals in each of the first and second terminal rows facing a pair of signal terminals in an adjacent row.

20. The wire connector of claim 19, wherein the connector further includes a commoning member that extends generally parallel to said terminal rows, the commoning member including a plurality of contact arms that extend transversely through the connector body and into contact with the second terminals.