Golf club or other ball striking device having stiffened face portion

• US 8,845,454 B2
• Filed: 08/17/2011
• Issued: 09/30/2014
• Est. Priority Date: 11/21/2008
• Status: Active Grant

• Current Assignee: Karsten Manufacturing Corporation
• Original Assignee: Nike, Inc.
• Inventors: Boyd, Robert, Snyder, Jeremy, Kawaguchi, Hiroshi, Thomas, James S., Sander, Raymond J., Wahlin, Rick S., Shimozuma, Akira
• Primary Examiner(s): Passaniti, Sebastiano
• Application Number:
  US13/211,961
• Publication Number:
  US 20120184394A1
• Time in Patent Office: 1,140 Days
• Field of Search: 473324-350, 473287-292
• US Class Current: 473/328
• CPC Class Codes: A63B 2102/02 Tennis
• CPC Class Codes: A63B 2102/18 Baseball, rounders or similar games
• CPC Class Codes: A63B 2102/182 Softball
• CPC Class Codes: A63B 2102/20 Cricket
• CPC Class Codes: A63B 2102/22 Field hockey
• CPC Class Codes: A63B 2102/24 Ice hockey
• CPC Class Codes: A63B 53/04 Heads
• CPC Class Codes: A63B 53/0408 characterised by specific dimensions, e.g. thickness
• CPC Class Codes: A63B 53/0412 Volume
• CPC Class Codes: A63B 53/0416 Heads having an impact surface provided by a face insert
• CPC Class Codes: A63B 53/0433 with special sole configurations
• CPC Class Codes: A63B 53/045 Strengthening ribs
• CPC Class Codes: A63B 53/0458 with non-uniform thickness of the impact face plate
• CPC Class Codes: A63B 53/0462 characterised by tapering thickness of the impact face plate
• CPC Class Codes: A63B 53/0466 wood-type
• CPC Class Codes: A63B 53/047 iron-type
• CPC Class Codes: A63B 60/00 Details or accessories of golf clubs, bats, rackets or the like

Abstract

A ball striking device, such as a golf club head, has a head that includes a face configured for striking a ball and a body connected to the face, the body being adapted for connection of a shaft proximate a heel thereof. The face has a thickened portion including an annular tapered area that tapers in thickness between an upper boundary and a lower boundary and encloses an elevated area bounded by the upper boundary. The upper and/or lower boundary defines a shape having two lobes, each with an outer edge with a convex profile, and a connecting portion extending between the lobes, such that the connecting portion is defined by two outer edges extending between the outer edges of the lobes, wherein at least one of the outer edges of the connecting portion has a concave outer profile.

Claims

1. A golf club head comprising:

a face configured for striking a ball with an outer surface thereof, the face having an inner surface opposite the outer surface;

a body connected to the face and extending rearwardly from the face, the body having a crown, a sole, a heel, and a toe; and

a thickened portion of the face that forms a protrusion extending rearwardly from the inner surface of the face, the thickened portion comprising an annular tapered area that tapers in thickness between an upper boundary and a lower boundary and encloses an elevated area bounded by the upper boundary, wherein at least one of the upper and lower boundaries defines a shape comprising a first lobe on a heel side of the thickened portion having a first outer edge with a convex outer profile, a second lobe on a toe side of the thickened portion having a second outer edge with a convex outer profile, and a connecting portion extending between the first lobe and the second lobe, such that the connecting portion is defined by third and fourth outer edges on crown and sole sides of the thickened portion, respectively, the third and fourth outer edges extending in a heel-to-toe direction between the first and second outer edges, wherein at least one of the third and fourth outer edges has a concave outer profile.

2. The golf club head of claim 1, wherein at least a portion of the elevated area has a generally constant thickness.

3. The golf club head of claim 1, wherein the elevated area is a plateau area having a generally constant thickness over an entire area within the upper boundary of the annular tapered area.

4. The golf club head of claim 1, wherein the elevated area is multi-tiered and comprises a first plateau area having a first generally constant face thickness, a second plateau area having a second generally constant face thickness, and a tapered area extending between the first and second plateau areas.

5. The golf club head of claim 1, wherein the third outer edge has the concave outer profile and the fourth outer edge has a convex outer profile.

6. The golf club head of claim 1, wherein both the third outer edge and the fourth outer edge have the concave outer profile.

7. The golf club head of claim 1, wherein the body further comprises a recessed channel extending across at least a portion of a sole of the body and being spaced rearwardly from a bottom edge of the face.

8. The golf club head of claim 1, wherein the thickened portion further comprises a second annular tapered area that tapers in thickness between a second upper boundary and a second lower boundary and encloses the annular tapered area and the elevated area completely.

9. The golf club head of claim 1, wherein the shape is elongated to have a maximum dimension along a first axis, and wherein the first lobe has a first dimension along a second axis perpendicular to the first axis, the second lobe has a second dimension along the second axis, and the connecting portion has a third dimension along the second axis that is smaller than the first and second dimensions.

10. The golf club head of claim 1, wherein the face is formed as part of a face member having a cup face configuration comprising the face and a plurality of walls extending rearward from peripheral edges of the face, and wherein the body is at least partially formed by one or more body members connected to the walls and extending rearwardly from the face member.

11. The golf club head of claim 1, wherein the face is formed as part of a face member comprising the face and a wall extending rearward from a bottom edge of the face, and wherein the body is at least partially formed by one or more body members connected to the wall and to peripheral edges of the face and extending rearwardly from the face member.

12. A golf club comprising the golf club head of claim 1 and a shaft engaged with the head.

13. A golf club head comprising:

a face configured for striking a ball with an outer surface thereof, the face having an inner surface opposite the outer surface, the inner surface of the face having an elevated area protruding from the inner surface and having increased thickness relative to surrounding portions of the face, the elevated area being completely enclosed by an annular tapered area that decreases in thickness from the elevated area outward, wherein the elevated area has a peripheral edge defined by an inner edge of the tapered area, and the peripheral edge defines a shape comprising a first lobe on a heel side of the elevated area having a first outer edge with a convex outer profile, a second lobe on a toe side of the elevated area having a second outer edge with a convex outer profile, and a connecting portion extending between the first lobe and the second lobe, such that the connecting portion is defined by third and fourth outer edges on crown and sole sides of the elevated area, respectively, the third and fourth outer edges extending between the first and second outer edges in a heel-to-toe direction, wherein at least one of the third and fourth outer edges has a concave outer profile; and

a body connected to the face and extending rearwardly from the face, the body having a crown, a sole, a heel, and a toe.

14. The golf club head of claim 13, wherein at least a portion of the elevated area has a generally constant thickness.

15. The golf club head of claim 13, wherein the elevated area is a plateau area having a generally constant thickness over an entire area within the inner edge of the annular tapered area.

16. The golf club head of claim 13, wherein the elevated area is multi-tiered and comprises a first plateau area having a first generally constant face thickness, a second plateau area having a second generally constant face thickness, and a tapered area extending between the first and second plateau areas.

17. The golf club head of claim 13, wherein the third outer edge is more proximate a top of the face relative to the fourth outer edge, and wherein the third outer edge has the concave outer profile and the fourth outer edge has a convex outer profile.

18. The golf club head of claim 13, wherein both the third outer edge and the fourth outer edge have the concave outer profile.

19. The golf club head of claim 13, wherein the body further comprises a recessed channel extending across at least a portion of a sole of the body and being spaced rearwardly from a bottom edge of the face.

20. The golf club head of claim 13, wherein the shape is elongated to have a maximum dimension along a first axis, and wherein the first lobe has a first dimension along a second axis perpendicular to the first axis, the second lobe has a second dimension along the second axis, and the connecting portion has a third dimension along the second axis that is smaller than the first and second dimensions.

21. The golf club head of claim 13, wherein the face is formed as part of a face member having a cup face configuration comprising the face and a plurality of walls extending rearward from peripheral edges of the face, and wherein the body is at least partially formed by one or more body members connected to the walls and extending rearwardly from the face member.

22. The golf club head of claim 13, wherein the face is formed as part of a face member comprising the face and a wall extending rearward from a bottom edge of the face, and wherein the body is at least partially formed by one or more body members connected to the wall and to peripheral edges of the face and extending rearwardly from the face member.

23. A golf club comprising the golf club head of claim 13 and a shaft engaged with the head.

24. A golf club head comprising:

a face configured for striking a ball with an outer surface thereof, the face having an inner surface opposite the outer surface, the inner surface of the face having an elevated area protruding from the inner surface and having increased thickness relative to surrounding portions of the face, the elevated area being completely enclosed by an annular tapered area that decreases in thickness from the elevated area outward, wherein the elevated area has a peripheral edge defined by an inner edge of the tapered area, and the peripheral edge defines a shape that is elongated to have a maximum dimension along a first axis extending in a heel-to-toe direction, and wherein the shape comprises a first enlarged area on a heel side of the elevated area having a first dimension along a second axis perpendicular to the first axis and extending in a crown-to-sole direction, a second enlarged area on a toe side of the elevated area having a second dimension along the second axis, and a narrowed connecting portion connecting the first area and the second area and extending in a direction along the first axis, the connecting portion having a third dimension along the second axis that is smaller than the first and second dimensions; and

a body connected to the face and extending rearwardly from the face, the body having a crown, a sole, a heel, and a toe.

25. The golf club head of claim 24, wherein the first axis is angled with respect to a horizontal direction defined by a sole of the body.

26. The golf club head of claim 25, wherein the first axis is angled with respect to the horizontal direction by up to approximately 18°

.

27. The golf club head of claim 24, wherein at least a portion of the elevated area has a generally constant thickness.

28. The golf club head of claim 24, wherein the elevated area is a plateau area having a generally constant thickness over an entire area within the inner edge of the annular tapered area.

29. The golf club head of claim 24, wherein the elevated area is multi-tiered and comprises a first plateau area having a first generally constant face thickness, a second plateau area having a second generally constant face thickness, and a tapered area extending between the first and second plateau areas.

30. The golf club head of claim 24, wherein the body further comprises a recessed channel extending across at least a portion of a sole of the body and being spaced rearwardly from a bottom edge of the face.

31. The golf club head of claim 24, wherein the face is formed as part of a face member having a cup face configuration comprising the face and a plurality of walls extending rearward from peripheral edges of the face, and wherein the body is at least partially formed by one or more body members connected to the walls and extending rearwardly from the face member.

32. The golf club head of claim 24, wherein the face is formed as part of a face member comprising the face and a wall extending rearward from a bottom edge of the face, and wherein the body is at least partially formed by one or more body members connected to the wall and to peripheral edges of the face and extending rearwardly from the face member.

33. The golf club head of claim 24, wherein the connecting portion has a top edge and a bottom edge extending between the first and second enlarged areas, and wherein at least one of the top and bottom edges has a concave profile.

34. A golf club comprising the golf club head of claim 24 and a shaft engaged with the head.

35. A golf club head comprising:

a face member comprising a face configured for striking a ball with an outer surface thereof and a wall extending rearwardly from a bottom edge of the face, the face having an inner surface opposite the outer surface, the inner surface of the face having an elevated area protruding from the inner surface and having increased thickness relative to surrounding portions of the face; and

a body having a crown, a sole, a heel, and a toe, the body comprising at least one body member connected to the face and extending rearwardly from the face, wherein the at least one body member is connected to the wall and around peripheral edges of the face, such that the wall forms a portion of the sole, and wherein the face member and the at least one body member combine to define an internal cavity,

wherein the elevated area is completely enclosed by an annular tapered area that decreases in thickness from the elevated area outward, the elevated area having a peripheral edge defined by an inner edge of the annular tapered area, and the peripheral edge defining a shape comprising a first lobe on a heel side of the elevated area having a first outer edge with a convex outer profile, a second lobe on a toe side of the elevated area having a second outer edge with a convex outer profile, and a connecting portion extending between the first lobe and the second lobe, such that the connecting portion is defined by third and fourth outer edges on crown and sole sides of the elevated area, respectively, the third and fourth outer edges extending in a heel-to-toe direction between the first and second outer edges, wherein at least one of the third and fourth outer edges has a concave outer profile.

36. The golf club head of claim 35, wherein the peripheral edge defines a shape that is elongated to have a maximum dimension along a first axis extending in a heel-to-toe direction, and wherein the first lobe has a first dimension along a second axis perpendicular to the first axis and extending in a crown-to-sole direction, the second lobe has a second dimension along the second axis, and the connecting portion has a third dimension along the second axis that is smaller than the first and second dimensions.

37. The golf club head of claim 35, wherein the golf club head is a wood-type golf club head or a hybrid-type golf club head, and the internal cavity is completely enclosed by the face member and the at least one body member.

38. A golf club comprising the golf club head of claim 35 and a shaft engaged with the head.

39. A golf club head comprising:

a face configured for striking a ball with an outer surface thereof, the face having an inner surface opposite the outer surface;

a body connected to the face and extending rearwardly from the face; and

a thickened portion of the face that forms a protrusion extending rearwardly from the inner surface of the face, the thickened portion comprising an annular tapered area that tapers in thickness between an upper boundary and a lower boundary and encloses an elevated area bounded by the upper boundary, wherein at least one of the upper and lower boundaries defines a shape comprising a first lobe having a first outer edge with a convex outer profile, a second lobe having a second outer edge with a convex outer profile, and a connecting portion extending between the first lobe and the second lobe, such that the connecting portion is defined by third and fourth outer edges extending between the first and second outer edges, wherein at least one of the third and fourth outer edges has a concave outer profile,

wherein the elevated area is multi-tiered and comprises a first plateau area having a first generally constant face thickness, a second plateau area having a second generally constant face thickness, and a tapered area extending between the first and second plateau areas.

40. A golf club head comprising:

a face configured for striking a ball with an outer surface thereof, the face having an inner surface opposite the outer surface;

a body connected to the face and extending rearwardly from the face; and

a thickened portion of the face that forms a protrusion extending rearwardly from the inner surface of the face, the thickened portion comprising an annular tapered area that tapers in thickness between an upper boundary and a lower boundary and encloses an elevated area bounded by the upper boundary, wherein at least one of the upper and lower boundaries defines a shape comprising a first lobe having a first outer edge with a convex outer profile, a second lobe having a second outer edge with a convex outer profile, and a connecting portion extending between the first lobe and the second lobe, such that the connecting portion is defined by third and fourth outer edges extending between the first and second outer edges, wherein at least one of the third and fourth outer edges has a concave outer profile,

wherein the third outer edge is more proximate a top of the face relative to the fourth outer edge, and wherein the third outer edge has the concave outer profile and the fourth outer edge has a convex outer profile.

41. A golf club head comprising:

a face configured for striking a ball with an outer surface thereof, the face having an inner surface opposite the outer surface;

a body connected to the face and extending rearwardly from the face, wherein the body further comprises a recessed channel extending across at least a portion of a sole of the body and being spaced rearwardly from a bottom edge of the face; and

a thickened portion of the face that forms a protrusion extending rearwardly from the inner surface of the face, the thickened portion comprising an annular tapered area that tapers in thickness between an upper boundary and a lower boundary and encloses an elevated area bounded by the upper boundary, wherein at least one of the upper and lower boundaries defines a shape comprising a first lobe having a first outer edge with a convex outer profile, a second lobe having a second outer edge with a convex outer profile, and a connecting portion extending between the first lobe and the second lobe, such that the connecting portion is defined by third and fourth outer edges extending between the first and second outer edges, wherein at least one of the third and fourth outer edges has a concave outer profile.

42. The golf club head of claim 41, wherein the channel comprises two boundary edges extending generally parallel to the bottom edge of the face and two walls extending inwardly into the body from the boundary edges to form a recessed trough with a curvilinear profile.

43. A golf club head comprising:

a face configured for striking a ball with an outer surface thereof, the face having an inner surface opposite the outer surface;

a body connected to the face and extending rearwardly from the face; and

a thickened portion of the face that forms a protrusion extending rearwardly from the inner surface of the face, the thickened portion comprising an annular tapered area that tapers in thickness between an upper boundary and a lower boundary and encloses an elevated area bounded by the upper boundary, wherein at least one of the upper and lower boundaries defines a shape comprising a first lobe having a first outer edge with a convex outer profile, a second lobe having a second outer edge with a convex outer profile, and a connecting portion extending between the first lobe and the second lobe, such that the connecting portion is defined by third and fourth outer edges extending between the first and second outer edges, wherein at least one of the third and fourth outer edges has a concave outer profile,

wherein the thickened portion further comprises a second annular tapered area that tapers in thickness between a second upper boundary and a second lower boundary and encloses the annular tapered area and the elevated area completely.

44. The golf club head of claim 43, wherein the thickened portion further comprises an annular plateau area having a generally constant thickness, the annular plateau area extending between the annular tapered area and the second annular tapered area.

45. The golf club head of claim 43, wherein at least one of the second upper and lower boundaries defines a shape comprising a third lobe having a fifth outer edge with a convex outer profile, a fourth lobe having a sixth outer edge with a convex outer profile, and a second connecting portion extending between the third lobe and the fourth lobe, such that the second connecting portion is defined by seventh and eighth outer edges extending between the fifth and sixth outer edges, wherein at least one of the seventh and eighth outer edges has a concave outer profile.

46. A golf club head comprising:

a face configured for striking a ball with an outer surface thereof, the face having an inner surface opposite the outer surface, the inner surface of the face having an elevated area protruding from the inner surface and having increased thickness relative to surrounding portions of the face, the elevated area being completely enclosed by an annular tapered area that decreases in thickness from the elevated area outward, wherein the elevated area has a peripheral edge defined by an inner edge of the tapered area, and the peripheral edge defines a shape comprising a first lobe having a first outer edge with a convex outer profile, a second lobe having a second outer edge with a convex outer profile, and a connecting portion extending between the first lobe and the second lobe, such that the connecting portion is defined by third and fourth outer edges extending between the first and second outer edges, wherein at least one of the third and fourth outer edges has a concave outer profile,

wherein the elevated area is multi-tiered and comprises a first plateau area having a first generally constant face thickness, a second plateau area having a second generally constant face thickness, and a tapered area extending between the first and second plateau areas; and

a body connected to the face and extending rearwardly from the face.

47. A golf club head comprising:

a face configured for striking a ball with an outer surface thereof, the face having an inner surface opposite the outer surface, the inner surface of the face having an elevated area protruding from the inner surface and having increased thickness relative to surrounding portions of the face, the elevated area being completely enclosed by an annular tapered area that decreases in thickness from the elevated area outward, wherein the elevated area has a peripheral edge defined by an inner edge of the tapered area, and the peripheral edge defines a shape comprising a first lobe having a first outer edge with a convex outer profile, a second lobe having a second outer edge with a convex outer profile, and a connecting portion extending between the first lobe and the second lobe, such that the connecting portion is defined by third and fourth outer edges extending between the first and second outer edges, wherein at least one of the third and fourth outer edges has a concave outer profile,

wherein the third outer edge is more proximate a top of the face relative to the fourth outer edge, and wherein the third outer edge has the concave outer profile and the fourth outer edge has a convex outer profile; and

a body connected to the face and extending rearwardly from the face.

48. A golf club head comprising:

a face configured for striking a ball with an outer surface thereof, the face having an inner surface opposite the outer surface, the inner surface of the face having an elevated area protruding from the inner surface and having increased thickness relative to surrounding portions of the face, the elevated area being completely enclosed by an annular tapered area that decreases in thickness from the elevated area outward, wherein the elevated area has a peripheral edge defined by an inner edge of the tapered area, and the peripheral edge defines a shape comprising a first lobe having a first outer edge with a convex outer profile, a second lobe having a second outer edge with a convex outer profile, and a connecting portion extending between the first lobe and the second lobe, such that the connecting portion is defined by third and fourth outer edges extending between the first and second outer edges, wherein at least one of the third and fourth outer edges has a concave outer profile,

wherein both the third outer edge and the fourth outer edge have the concave outer profile; and

a body connected to the face and extending rearwardly from the face.

49. A golf club head comprising:

a face configured for striking a ball with an outer surface thereof, the face having an inner surface opposite the outer surface, the inner surface of the face having an elevated area protruding from the inner surface and having increased thickness relative to surrounding portions of the face, the elevated area being completely enclosed by an annular tapered area that decreases in thickness from the elevated area outward, wherein the elevated area has a peripheral edge defined by an inner edge of the tapered area, and the peripheral edge defines a shape comprising a first lobe having a first outer edge with a convex outer profile, a second lobe having a second outer edge with a convex outer profile, and a connecting portion extending between the first lobe and the second lobe, such that the connecting portion is defined by third and fourth outer edges extending between the first and second outer edges, wherein at least one of the third and fourth outer edges has a concave outer profile; and

a body connected to the face and extending rearwardly from the face, wherein the body further comprises a recessed channel extending across at least a portion of a sole of the body and being spaced rearwardly from a bottom edge of the face.

50. A golf club head comprising:

a face configured for striking a ball with an outer surface thereof, the face having an inner surface opposite the outer surface, the inner surface of the face having an elevated area protruding from the inner surface and having increased thickness relative to surrounding portions of the face, the elevated area being completely enclosed by an annular tapered area that decreases in thickness from the elevated area outward, wherein the elevated area has a peripheral edge defined by an inner edge of the tapered area, and the peripheral edge defines a shape that is elongated to have a maximum dimension along a first axis, and wherein the shape comprises a first enlarged area having a first dimension along a second axis perpendicular to the first axis, a second enlarged area having a second dimension along the second axis, and a narrowed connecting portion connecting the first area and the second area, the connecting portion having a third dimension along the second axis that is smaller than the first and second dimensions; and

a body connected to the face and extending rearwardly from the face, wherein the first axis is angled with respect to a horizontal direction defined by a sole of the body by up to approximately 18°

.

51. A golf club head comprising:

a face configured for striking a ball with an outer surface thereof, the face having an inner surface opposite the outer surface, the inner surface of the face having an elevated area protruding from the inner surface and having increased thickness relative to surrounding portions of the face, the elevated area being completely enclosed by an annular tapered area that decreases in thickness from the elevated area outward, wherein the elevated area has a peripheral edge defined by an inner edge of the tapered area, and the peripheral edge defines a shape that is elongated to have a maximum dimension along a first axis, and wherein the shape comprises a first enlarged area having a first dimension along a second axis perpendicular to the first axis, a second enlarged area having a second dimension along the second axis, and a narrowed connecting portion connecting the first area and the second area, the connecting portion having a third dimension along the second axis that is smaller than the first and second dimensions,

wherein the elevated area is multi-tiered and comprises a first plateau area having a first generally constant face thickness, a second plateau area having a second generally constant face thickness, and a tapered area extending between the first and second plateau areas; and

a body connected to the face and extending rearwardly from the face.

52. A golf club head comprising:

a face configured for striking a ball with an outer surface thereof, the face having an inner surface opposite the outer surface, the inner surface of the face having an elevated area protruding from the inner surface and having increased thickness relative to surrounding portions of the face, the elevated area being completely enclosed by an annular tapered area that decreases in thickness from the elevated area outward, wherein the elevated area has a peripheral edge defined by an inner edge of the tapered area, and the peripheral edge defines a shape that is elongated to have a maximum dimension along a first axis, and wherein the shape comprises a first enlarged area having a first dimension along a second axis perpendicular to the first axis, a second enlarged area having a second dimension along the second axis, and a narrowed connecting portion connecting the first area and the second area, the connecting portion having a third dimension along the second axis that is smaller than the first and second dimensions; and

a body connected to the face and extending rearwardly from the face, wherein the body further comprises a recessed channel extending across at least a portion of a sole of the body and being spaced rearwardly from a bottom edge of the face.