Pedicle screw extension for use in percutaneous spinal fixation

• US 8,845,640 B2
• Filed: 06/18/2010
• Issued: 09/30/2014
• Est. Priority Date: 06/18/2010
• Status: Active Grant

• Current Assignee: Spine Wave Incorporated
• Original Assignee: Spine Wave Incorporated
• Inventors: McLean, Scott, Seyer, Steven
• Primary Examiner(s): Hammond, Ellen C
• Assistant Examiner(s): ECKMAN, MICHELLE CHRISTINE
• Application Number:
  US12/818,949
• Publication Number:
  US 20110313470A1
• Time in Patent Office: 1,565 Days
• Field of Search: 606246-279, 606/86.A, 606/99, 606/104, 606300-305
• US Class Current: 606/86.A
• CPC Class Codes: A61B 17/7002 Longitudinal elements, e.g. rods
• CPC Class Codes: A61B 17/7004 with a cross-section which varies along its length A61B17/7019 takes precedence
• CPC Class Codes: A61B 17/7011 Longitudinal element being non-straight, e.g. curved, angled or branched adjustable length longitudinal elements A61B17/7014; A61B17/7019 takes precedence, e.g. coil springs
• CPC Class Codes: A61B 17/7032 Screws or hooks with U-shaped head or back through which longitudinal rods pass
• CPC Class Codes: A61B 17/7034 characterised by a lateral opening
• CPC Class Codes: A61B 17/7035 Screws or hooks, wherein a rod-clamping part and a bone-anchoring part can pivot relative to each other
• CPC Class Codes: A61B 17/7037 wherein pivoting is blocked when the rod is clamped
• CPC Class Codes: A61B 17/7076 for driving, positioning or assembling spinal clamps or bone anchors specially adapted for spinal fixation
• CPC Class Codes: A61B 17/7077 for moving bone anchors attached to vertebrae, thereby displacing the vertebrae
• CPC Class Codes: A61B 17/7079 Tools requiring anchors to be already mounted on an implanted longitudinal or transverse element, e.g. where said element guides the anchor motion
• CPC Class Codes: A61B 17/7082 for driving, i.e. rotating, screws or screw parts specially adapted for spinal fixation, e.g. for driving polyaxial or tulip-headed screws driving other bone screws A61B17/8875
• CPC Class Codes: A61B 17/7083 Tools for guidance or insertion of tethers, rod-to-anchor connectors, rod-to-rod connectors, or longitudinal elements
• CPC Class Codes: A61B 17/7085 for insertion of a longitudinal element down one or more hollow screw or hook extensions, i.e. at least a part of the element within an extension has a component of movement parallel to the extension's axis
• CPC Class Codes: A61B 17/7086 Rod reducers, i.e. devices providing a mechanical advantage to allow a user to force a rod into or onto an anchor head other than by means of a rod-to-bone anchor locking element; rod removers
• CPC Class Codes: A61B 17/8875 Screwdrivers, spanners or wrenches

Abstract

A bone screw extension assembly for use in placing a connecting rod percutaneously into tissue of a patient comprises a multi-axial bone screw and a screw extension releasably coupled to yoke of the bone screw. The screw extension includes coaxially disposed outer sleeve and inner sleeves that are rotatable relative to each other. A screw engaging member projects radially from the distal end of the inner sleeve and is configured to engage an extension coupling surface on the outer sleeve upon relative rotation of the inner and outer sleeves. A securement member including cooperative surfaces is defined adjacent the distal end of the inner and outer sleeves that is operable upon relative rotation of the inner sleeve and outer sleeve to radially secure the sleeves together to thereby maintain the engagement of the screw engaging member and the bone screw.

Claims

1. A bone screw extension assembly for use in placing a connecting rod percutaneously into tissue of a patient, comprising:

a multi-axial bone screw including a shaft having a threaded screw portion and a yoke articulatingly attached to said shaft, said yoke having an exterior surface and a slot therethrough for receiving a connecting rod, said slot defined by a pair of upstanding arms having opposed interior surfaces, said yoke including an extension coupling surface and a first holding surface on a side surface of said yoke;

a screw extension releasably coupled to said yoke of said bone screw, said screw extension including an elongate hollow outer sleeve having a distal end and a proximal end and an elongate hollow inner sleeve disposed within said outer sleeve and having a distal end and a proximal end, said outer sleeve and said inner sleeve being movable rotationally relative to each other;

a screw engaging member projecting radially from the distal end of said inner sleeve and configured to engage said extension coupling surface upon relative rotation of said inner sleeve and said outer sleeve;

a securement member including a securement surface defined adjacent the distal end of said inner sleeve and a cooperative securement surface defined adjacent the distal end of said outer sleeve, said securement surface and said cooperative securement surface being operable upon relative rotation of said inner sleeve and said outer sleeve to cooperatively engage and thereby radially secure said inner sleeve and said outer sleeve together and to maintain the engagement of said screw engaging member and said bone screw; and

a second holding surface extending lengthwise on the distal end of said outer sleeve aligned with and engaging said first holding surface for holding said yoke and said outer sleeve together in common against rotation while said inner sleeve rotates relative to said outer sleeve and said yoke.

2. The bone screw extension assembly of claim 1, wherein said second holding surface is disposed on a surface of an interior bore of said outer sleeve.

3. The bone screw extension assembly of claim 2, wherein:

the securement surface of said securement member on said inner sleeve includes a flange extending radially outwardly from said inner sleeve; and

the cooperative securement surface of said securement member on said outer sleeve is defined by a groove extending into an inner surface of said outer sleeve.

4. The bone screw extension assembly of claim 3, wherein:

said flange includes a portion projecting toward the distal end of said inner sleeve; and

said groove opens upwardly toward the proximal end of said outer sleeve and is configured to receive said distally projecting portion of said flange.

5. The bone screw extension assembly of claim 3, wherein the extension coupling surface of said yoke is disposed on at least one of said interior surfaces of said upstanding arms.

6. The bone screw extension assembly of claim 5, wherein said screw engaging member includes a flange, and wherein said extension coupling surface of said yoke is defined by an undercut extending radially into said at least one interior surface of said upstanding arms, said undercut being configured to receive the flange of the screw engaging member.

7. The bone screw extension assembly of claim 6, wherein:

said outer sleeve includes a perimetric sidewall defining a bore through which said inner sleeve extends; and

a pair of opposing slots is formed through said sidewall, each opening at the distal end of said outer sleeve and extending for a length proximally, said slots of said outer sleeve being aligned with the slot of said yoke.

8. The bone screw extension assembly of claim 7, wherein:

said inner sleeve includes a perimetric sidewall defining a bore;

a pair of opposing slots is formed through said sidewall, each opening at the distal end of said inner sleeve and extending for a length proximally; and

a pair of opposing flanges disposed between the pair of opposing slots of said inner sleeve.

9. The bone screw extension assembly of claim 8, wherein said screw extension is couplable to said yoke in an unlocked first position in which said slots of said outer sleeve are aligned with said slot of said yoke and said slots of inner sleeve are not aligned with and thereby close the slot of said yoke.

10. The bone screw extension assembly of claim 9, wherein said screw extension is couplable to said yoke in a locked second position upon the rotation of said inner sleeve relative to said outer sleeve, in which said screw engaging flanges are received in the undercuts in the interior surfaces of said upstanding arms and the slots of said inner sleeve are aligned with the slots of said outer sleeve and the slot of said yoke in a manner to receive a connection rod.

11. The bone screw extension assembly of claim 2, wherein said first holding surface and said second holding surface each comprise a flat surface.

12. The bone screw extension assembly of claim 1, further comprising a lock to selectively prevent relative rotation between said outer sleeve and said inner sleeve.

13. The bone screw extension assembly of claim 12, wherein said lock includes a displaceable retention ring supported between said outer sleeve and said inner sleeve and operable in a first position to allow free rotational relative movement between said outer sleeve and said inner sleeve and in a second position to prevent such movement, said retention ring being spring biased to a normally locked position.

14. In combination for use during spinal surgery,

a multi-axial bone screw including a shaft having a threaded screw portion, a screw head and a yoke articulatingly attached to said screw head, said yoke having an exterior surface and a slot therethrough for receiving a connecting rod, said slot defined by a pair of upstanding arms having opposed interior surfaces, said yoke having an extension coupling surface thereon;

an elongate hollow screw extension having a distal end and a proximal end, the extension including a screw engaging member at the distal end thereof in engagement with said extension coupling surface on said yoke, said extension having a pair of opposing extension slots opening at the distal end of said extension aligned with said yoke slot and extending for an extent toward the proximal end of said extension, said extension including on an outer surface a persuader coupling member extending for an axial extent more proximal than said slots; and

a rod persuader including an elongate hollow sleeve extending over the outer surface of said screw extension, said persuader sleeve being releasably coupled to said persuader coupling member for axial movement relative to said screw extension independently of and without affecting the engagement of said screw engaging member of said extension with the extension coupling surface on said yoke, said persuader sleeve having a distal end defining an axially movable rod engaging surface disposed in a first axial position to allow a rod to be introduced through the opposing slots in said screw extension and operably movable in cooperation with said persuader coupling member to a second axial position wherein said rod engaging surface extends over at least a portion of said extension slots to urge said rod into the slot of said yoke, said rod persuader sleeve including thereon a coupling element releasably coupled directly to said persuader coupling member, said coupling element being configured to couple to and decouple from said persuader coupling member to allow said persuader sleeve to be releasably mounted on and withdrawn from said extension while said extension is in engagement with said yoke, said coupling element and said persuader coupling member forming a rack and pinion arrangement.

15. The combination of claim 14, wherein said coupling element is defined by a pinion gear and said coupling member defines a rack.

16. The combination of claim 14, wherein said persuader coupling member is disposed on said extension at an orientation approximately ninety degrees with respect to said extension slots.

17. The combination of claim 16, wherein said extension includes a pair of persuader coupling members oppositely arranged thereon and oriented approximately ninety degrees with respect to said extension slots for selective coupling of said persuader on opposite sides of said extension.

18. In combination for use during spinal surgery,

a multi-axial bone screw including a shaft having a threaded screw portion, a screw head and a yoke articulatingly attached to said screw head, said yoke having an exterior surface and a slot therethrough for receiving a connecting rod, said slot defined by a pair of upstanding arms having opposed interior surfaces, said yoke having an extension coupling surface thereon;

an elongate hollow screw extension having a distal end and a proximal end, the extension including a screw engaging member at the distal end thereof in engagement with said extension coupling surface on said yoke, said extension having a pair of opposing extension slots opening at the distal end of said extension aligned with said yoke slot and extending for an extent toward the proximal end of said extension, said extension including on an outer surface a persuader coupling member extending for an axial extent more proximal than said slots; and

a rod persuader including an elongate hollow sleeve extending over the outer surface of said screw extension, said persuader sleeve being releasably coupled to said persuader coupling member for axial movement relative to said screw extension independently of and without affecting the engagement of said screw engaging member of said extension with the extension coupling surface on said yoke, said persuader sleeve having a distal end defining an axially movable rod engaging surface disposed in a first axial position to allow a rod to be introduced through the opposing slots in said screw extension and operably movable in cooperation with said persuader coupling member to a second axial position wherein said rod engaging surface extends over at least a portion of said extension slots to urge said rod into the slot of said yoke, said rod persuader sleeve including thereon a coupling element releasably coupled directly to said persuader coupling member, said coupling element being configured to couple to and decouple from said persuader coupling member to allow said persuader sleeve to be releasably mounted on and withdrawn from said extension while said extension is in engagement with said yoke, said rod persuader including an advancement mechanism driven by a rotatable lever, said coupling element being operably coupled to said lever for axial movement of said rod persuader sleeve relative to said screw extension upon rotation of said lever.

19. The combination of claim 18, wherein said advancement mechanism further includes a locking mechanism operable to lock said coupling element to said coupling member and thereby rod persuader sleeve in a fixed position.

20. In combination for use during spinal surgery,

a multi-axial bone screw including a shaft having a threaded screw portion, a screw head and a yoke articulatingly attached to said screw head, said yoke having an exterior surface and a slot therethrough for receiving a connecting rod, said slot defined by a pair of upstanding arms each having an interior surface in communication with and on opposite sides of said slot, said yoke having an opening communicating with said screw head and including an extension coupling surface and a fastening surface on each of the interior surfaces of said upstanding arms, said extension coupling surface being more distant from said opening than said fastening surface;

an elongate hollow screw extension having a distal end and a proximal end, the extension having a rotationally movable screw engaging member projecting radially outwardly from the distal end thereof in direct connection with said extension coupling surface of said yoke arms; and

a screw driver including an elongate inner shaft having a distal end and a proximal end and an outer retention sleeve disposed about said inner shaft and having a distal end and a proximal end, the inner shaft being freely rotatable within said outer retention sleeve and having at its distal end a tip extending through said yoke opening in releasable engagement with the head of said bone screw for joint rotational movement therewith, the distal end of said outer retention sleeve being releasably joined at said fastening surface to said yoke for joint movement therewith.

21. The combination of claim 20, wherein the fastening surfaces on each of the interior surfaces of said upstanding arms are threaded, and wherein the distal end of said outer retention sleeve is threaded exteriorly to threadedly engage the interior threads on said upstanding arms for releasably holding said outer retention sleeve to said yoke.

22. The combination of claim 20, wherein:

said extension includes a pair of opposed extension slots opening at the distal end thereof and aligned with said yoke slot, said extension slots extending for an extent toward the proximal end of said extension, said extension including on an outer surface thereof a persuader coupling member, and

said combination further includes a rod persuader including an elongate hollow sleeve extending over the outer surface of said screw extension and releasably coupled to said persuader coupling member, said persuader sleeve having a distal end defining a rod engaging surface disposed in a first position to allow a rod to be introduced through the opposed slots in said screw extension and operably movable by a mechanism on said persuader sleeve cooperating with said persuader coupling member to a second position wherein said rod engaging surface extends over at least a portion of said extension slots to urge said rod into the slot of said yoke.

23. The combination of claim 20, wherein said screw engaging member is in interlocking engagement with said extension coupling surface.