Devices and methods for dynamic fixation of skeletal structure

• US 8,845,701 B2
• Filed: 01/03/2014
• Issued: 09/30/2014
• Est. Priority Date: 02/18/2005
• Status: Expired due to Fees

• Current Assignee: Zimmer Biomet Spine, Inc. (Zimvie Incorporated)
• Original Assignee: Samy Abdou Md
• Inventors: Abdou, Samy
• Primary Examiner(s): BOLES, SAMEH RAAFAT
• Application Number:
  US14/146,958
• Publication Number:
  US 20140180346A1
• Time in Patent Office: 270 Days
• Field of Search: 606260-279, 606300-320
• US Class Current: 606/300
• CPC Class Codes: A61B 17/7032 Screws or hooks with U-shaped head or back through which longitudinal rods pass
• CPC Class Codes: A61B 17/7035 Screws or hooks, wherein a rod-clamping part and a bone-anchoring part can pivot relative to each other
• CPC Class Codes: A61B 17/7037 wherein pivoting is blocked when the rod is clamped
• CPC Class Codes: A61B 17/8605 Heads, i.e. proximal ends projecting from bone
• CPC Class Codes: A61B 17/8625 Shanks, i.e. parts contacting bone tissue
• CPC Class Codes: A61B 17/8685 comprising multiple separate parts

Abstract

The disclosed screw assemblies include a screw that attaches onto the bone, a housing member that connects and inter-locks the bone screw to the rod, and one or more looking members that permit immobilization of various components of the assembly relative to one another while still permitting some relative movement. The bone screws and bone screw assemblies described herein permit flexible stabilization of the spine.

Claims

1. A bone fixation assembly, comprising:

an interconnecting member;

a bone fastener comprising a head segment and a shank configured to extend therefrom, said head segment configured to couple to a first segment of a driver, said driver configured to advance said bone fastener onto a bone;

a first housing comprising;

a top surface, an opposing bottom surface, and at least one interconnecting side surface;

a first internal bore configured to extend from said top surface to said bottom surface along a first axis; and

at least a seat configured to receive at least a portion of said head segment of said bone fastener;

a second housing comprising;

a top surface, an opposing bottom surface, and at least two opposing side surfaces configured to connect said top and bottom surfaces;

a first bore configured to extend from a first one of said side surfaces to an opposing one of said side surfaces, said first bore sized to seat said interconnecting member; and

a second bore configured to extend from said top surface to said bottom surface along a second axis, said second bore sized to permit advancement of said first segment of said driver therethrough; and

a locking feature configured to transition from a first state to a second state, said first state configured to enable said second housing to be movable relative to said first housing along a trajectory that is non-parallel to said first axis of said first housing, and said second state configured to rigidly affix said first housing relative to said second housing; and

wherein said first housing and said second housing are configured to movably couple and to attain a range of positions relative to one another, at least one of said positions comprising said first axis of said first housing being coaxially aligned with said second axis of said second housing.

2. The bone fixation assembly of claim 1, wherein said second housing comprises a locking feature configured to transition from a first state to a second state, said first state configured to enable said second housing to be movable relative to said interconnecting member, and said second state configured to rigidly immobilize said second housing relative to said interconnecting member.

3. The bone fixation assembly of claim 1, wherein said first housing comprises a locking feature configured to transition from a first state to a second state, said first state configured to enable said first housing to be movable relative to said head segment of said bone fastener, and said second state configured to rigidly immobilize said first housing relative to said head portion of said bone fastener.

4. The bone fixation assembly of claim 1, wherein said first and said second housing are configured to cooperatively interact between an extension of one of said first or second housing and a cavity of the other of said first or second housing.

5. The bone fixation assembly of claim 4, wherein said range of positions attainable by said first and said second housing is limited by said cooperative interaction between said first and said second housing.

6. The bone fixation assembly of claim 1, wherein said first housing is configured to move relative to said second housing along a trajectory, said trajectory comprising a pathway which is non-parallel to said second axis of said second housing.

7. A bone fixation assembly, comprising:

an interconnecting member;

a bone fastener comprising a head segment and a shank configured to extend therefrom, said head segment configured to couple to a first segment of a driver, said driver configured to advance said bone fastener onto a bone;

a first housing comprising;

opposing top and bottom surfaces;

a first internal bore configured to extend from said top surface to said bottom surface along a first axis; and

a seat configured to receive at least a portion of said head segment of said bone fastener; and

a second housing comprising;

opposing top and bottom surfaces;

opposing first and second side surfaces;

a first bore configured to extend from said first side surface to said second side surface, said first bore sized to seat said interconnecting member; and

a second bore configured to extend from said top surface to said bottom surface along a second axis, said second bore sized to permit said first segment of said driver therethrough; and

a locking feature configured to transition from a first state to a second state, said first state configured to enable said first housing to move relative to said bone fastener, and said second state configured to cause said first housing to be immovably positioned relative to said bone fastener;

wherein said second housing configured to movably couple to said first housing and to move relative to it along a trajectory that is non-parallel to said first axis of said first housing; and

wherein said second housing is configured to attain a range of positions relative to said first housing, at least one of said positions comprising said first axis of said first housing being coaxially aligned with said second axis of said second housing.

8. The bone fixation assembly of claim 7, wherein said second housing comprises a locking feature configured to transition from a first state to a second state, said first state configured to allow said second housing to move relative to said interconnecting member, and said second state configured to cause said second housing to be rigidly affixed relative to said interconnecting member.

9. The bone fixation assembly of claim 7, wherein said first housing comprises a locking feature configured to transition from a first state to a second state, said first state configured to allow said first housing to be movable relative to said head segment of said bone fastener, and said second state configured to cause said first housing to be rigidly affixed relative to said head segment of said bone fastener.

10. The bone fixation assembly of claim 7, wherein said first and said second housing are configured to cooperatively interact via an extension of one of said first or second housing and a cavity of the other of said first or second housing.

11. The bone fixation assembly of claim 10, wherein said range of positions attainable by said first housing relative to said second housing is limited by said cooperative interaction between said first and said second housing.

12. The bone fixation assembly of claim 7, wherein said first housing is configured to move relative to said second housing along a trajectory that is non-parallel to said second axis of said second housing.

13. A bone fixation assembly, comprising:

an interconnecting member;

a bone fastener comprising a head segment and a shank configured to extend therefrom, said head configured to couple to a first segment of a driver configured to advance said fastener onto a bone;

a first housing comprising;

a top surface, an opposing bottom surface and at least one interconnecting side surface;

a first internal bore configured to extend from said top to said bottom surface along a first axis; and

a seat configured to accept at least a portion of said head segment of said bone fastener;

a second housing comprising;

a top surface, an opposing bottom surface and at least one interconnecting side surface;

a first bore configured to extend from a side surface to an opposing side surface of said second housing member, said first bore sized to seat said interconnecting member; and

a second bore configured to extend from said top to said bottom surface along a second axis, said second bore sized to permit advancement of said first segment of said driver therethrough; and

a locking feature configured to transition from a first state to a second state, said first state configured to enable said second housing to be movable relative to said interconnecting member, and said second state configured to cause said second housing to be rigidly immobilized relative to said interconnecting member;

wherein said second housing is configured to be movably coupled to said first housing and to slidably move relative to it along a trajectory that is non-parallel to said second axis of said first housing; and

wherein said second housing is configured to comprise a range of positions relative to said first housing, at least one of said positions comprising said first axis of said first housing being coaxially aligned with said second axis of said second housing.

14. The bone fixation assembly of claim 13, wherein said second housing comprises a locking feature configured to transition from a first state to a second state, said first state configured to enable said second housing to be movable relative to said interconnecting member, and said second state configured to cause said second housing to be rigidly immobilized relative to said interconnecting member.

15. The bone fixation assembly of claim 13, wherein said first housing comprises a locking feature configured to transition from a first state to a second state, said first state configured to enable said first housing to be movable relative to said head segment of said bone fastener, and said second state configured to cause said first housing to be rigidly immobilized relative to said head segment of said bone fastener.

16. The bone fixation assembly of claim 13, wherein said first and second housing are further configured to cooperatively interact via an extension of one of said first and second housing and a cavity of the other of said first and second housing.

17. The bone fixation assembly of claim 16, wherein said range of positions of said first housing is limited by said cooperative interaction of said first and second housing.

18. The bone fixation assembly of claim 13, wherein said first housing is configured to move relative to said second housing along a trajectory that is non-parallel to said first axis of said first housing.

19. A bone fixation assembly, comprising:

an interconnecting member;

a bone fastener comprising a head segment and a shank configured to extend therefrom, said head segment configured to couple to a first segment of a driver, said driver adapted to advance said fastener onto a bone;

a first housing comprising;

at least a top surface and an opposing bottom surface;

a first internal bore configured to extend from said top surface to said bottom surface along a first axis; and

a seat configured to receive at least a portion of said head segment of said bone fastener;

a second housing comprising;

two first surfaces configured to substantially oppose one another;

two second surfaces configured to substantially oppose one another, and configured to connect said two first surfaces to one another;

a first bore configured to extend from a first of said two second surfaces to a second of said two second surfaces, said first bore sized to receive said interconnecting member; and

a second bore configured to extend from a first of said two first surfaces to a second of said two first surfaces along a second axis, said second bore sized to permit advancement of said first segment of said driver therethrough; and

a locking mechanism configured to transition from a first state to a second state, said first state configured to enable said interconnecting member to be movable relative to said head segment of said bone fastener, and said second state configured to cause said interconnecting member to be rigidly immobilized relative to said head segment of said bone fastener;

wherein said second housing is movably coupled to said first housing and configured to move relative to the first housing along a trajectory that is non-parallel to the first axis of said first housing; and

wherein said second housing is configured to assume one of a range of positions relative to said first housing when said locking mechanism is in said second state, at least one of said positions comprising said first axis of said first housing being coaxially aligned with said second axis of said second housing.

20. The bone fixation assembly of claim 19, wherein said second housing comprises a locking feature configured to transition from a first state to a second state, said first state configured to enable said second housing to be moved relative to said interconnecting member, and said second state configured to immobilize said second housing relative to said interconnecting member.

21. The bone fixation assembly of claim 19, wherein said first housing comprises a locking feature configured to transition from a first state to a second state, said first state configured to enable said first housing to move relative to said head segment of the bone fastener, and said second state configured to immobilize said first housing relative to said head segment of said bone fastener.

22. The bone fixation assembly of claim 19, wherein said movable coupling of said first and second housing comprises cooperative interaction of an extension of one of said first and second housing with a cavity of the other of said first and second housing.

23. The bone fixation assembly of claim 19, wherein said movable coupling of said first and second housing is configured to limit said range of positions.

24. The bone fixation assembly of claim 19, wherein said second housing is configured to move relative to said first housing along a trajectory that is non-parallel to said second axis of said second housing.