RF adapter for field device with variable voltage drop

• US 8,847,571 B2
• Filed: 06/17/2009
• Issued: 09/30/2014
• Est. Priority Date: 06/17/2008
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Kielb, John A.
• Primary Examiner(s): Berhane, Adolf
• Assistant Examiner(s): NASH, GARY A
• Application Number:
  US12/486,282
• Publication Number:
  US 20090309558A1
• Time in Patent Office: 1,931 Days
• Field of Search: 323/224, 323/266, 323/303, 340/3.9
• US Class Current: 323/303
• CPC Class Codes: G05B 19/0423 Input/output
• CPC Class Codes: G05B 2219/25187 Transmission of signals, medium, ultrasonic, radio
• CPC Class Codes: G05B 2219/25428 Field device

Abstract

A wireless adapter for use in a two-wire process control loop includes wireless communication circuitry and first and second terminals configured to couple in series with the two-wire process control loop. A regulator having a regulated input is coupled to the first terminal and an output. A shunt is coupled to the output of the regulator and is configured to provide power to the wireless communication circuitry. A feedback circuit is configured to control current flowing from the regulator to the shunt as a function of a loop current flowing through the two-wire process control loop.

Claims

1. A wireless adapter for use in a two-wire process control loop configured to couple to a process field device in an industrial process control system coupled to the two-wire process control loop and provide wireless communication to the process field device, comprising:

wireless communication circuitry;

first and second loop terminals configured to couple in series with the two-wire process control loop and a process variable transmitter the first and second loop terminals carrying a loop current therebetween, the loop current powering the wireless adapter and carrying information;

a switching regulator having a switching regulator input coupled to the first loop terminal and an output;

a shunt regulator coupled to the output of the regulator configured to provide power to the wireless communication circuitry; and

a feedback circuit configured to control current flowing from the switching regulator to the shunt regulator as a function of a loop current flowing through the two-wire process control loop as measured through at least one of the first and second terminals wherein the feedback circuit is configured to control a voltage drop across the first and second terminals.

2. The apparatus of claim 1 wherein the shunt regulator includes a voltage regulator.

3. The apparatus of claim 2 wherein the voltage regulator comprises a DC to DC converter.

4. The apparatus of claim 1 wherein the shunt regulator includes a capacitor configured to receive charge from the two-wire process control loop and provide power to the wireless communication circuitry.

5. The apparatus of claim 1 wherein the feedback circuitry includes an input which is used to control the voltage drop across the first and second terminals.

6. The apparatus of claim 1 wherein the feedback circuit includes a transistor which is used to couple the shunt regulator to the switching regulator.

7. The apparatus of claim 6 wherein the feedback circuitry controls operation of the transistor to thereby control a voltage drop across the first and second loop terminals.

8. The apparatus of claim 1 wherein the feedback circuitry measures a current flowing from the loop and through the switching regulator.

9. The apparatus of claim 8 wherein the feedback circuitry controls power delivered to the shunt regulator as a function of the sensed current.

10. The apparatus of claim 5 wherein the input is coupled to a microcontroller.

11. The apparatus of claim 1 wherein one of the first and second loop terminals couples to the process field device and further including a communication terminal which couples to the process field device and is used to communicate with the process field device.

12. The apparatus of claim 1 wherein the two-wire process control loop comprises a 4-20 mA current loop.

13. The apparatus of claim 1 wherein the feedback circuitry is switchable between a first mode of operation in which a voltage drop across the first and second terminals is variable and a second mode of operation in which a voltage drop across the first and second terminals is fixed.

14. The apparatus of claim 1 wherein the regulator comprises a DC to DC regulator.

15. A method of providing wireless communication to a process field device coupled to a two-wire process control loop using a wireless adapter, comprising:

coupling first and second loop terminals of the wireless adapter to the two-wire process control loop and in series with a process variable transmitter, the first and second loop terminals carrying a loop current therebetween, the loop current powering the wireless adapter and carrying information;

generating a regulated output with a regulator in the wireless adapter coupled to the first loop terminal;

providing power to wireless communication circuitry in the adapter using shunt regulator which is coupled to the regulated output of the regulator and thereby providing power to the wireless communication circuitry;

communicating wirelessly using the wireless communication circuitry; and

adjusting the current flowing from the regulator to the shunt regulator as a function of a loop current flowing through the two-wire process control loop as measured through at least one of the first and second terminals and thereby controlling a voltage drop across the first and second loop terminals.

16. The method of claim 15 wherein the regulator comprises a switching voltage regulator.

17. The method of claim 15 including charging a capacitor with charge from the two-wire process control loop.

18. The method of claim 15 including measuring a current flowing from the loop terminal into the adapter and responsively controlling the voltage drop across the first and second terminals.

19. The method of claim 15 wherein one of the first and second loop terminals couples to the process field device and further including coupling a communication terminal to the process field device for use in communicating with the process field device.

20. The method of claim 15 wherein the two-wire process control loop comprises a 4-20 mA current loop.

21. The method of claim 15 wherein the two-wire process control loop carries digital communication in accordance with the HART®

communication protocol.