Hollow backlight with structured films

• US 8,848,132 B2
• Filed: 02/06/2009
• Issued: 09/30/2014
• Est. Priority Date: 02/07/2008
• Status: Expired due to Fees

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: O'Neill, Mark B., Hart, Shandon D., Epstein, Kenneth A., Freier, David G., Lamb, David J.
• Primary Examiner(s): Kim, Dennis Y
• Application Number:
  US12/866,094
• Publication Number:
  US 20110051047A1
• Time in Patent Office: 2,062 Days
• Field of Search: 363/626, 362/626, 362/620, 349/64, 349/67
• US Class Current: 349/64
• CPC Class Codes: G02B 6/0051 Diffusing sheet or layer
• CPC Class Codes: G02B 6/0053 Prismatic sheet or layer; Brightness enhancement element, sheet or layer
• CPC Class Codes: G02B 6/0055 Reflecting element, sheet or layer
• CPC Class Codes: G02B 6/0096 the lights guides being of the hollow type

Abstract

A backlight (120) that includes a front reflector (130) and a back reflector (160) that form a hollow light recycling cavity (162) having an output surface (164) is disclosed. The front reflector includes at least four directional recycling films (132). The backlight also includes a semi-specular diffuser disposed between the front reflector and the back reflector, and one or more light sources (166) disposed to emit light into the light recycling cavity.

Claims

1. A backlight, comprising:

a front reflector and a back reflector that form a hollow light recycling cavity having an output surface, the front reflector comprising;

a first directional recycling film comprising a smooth surface and a structured surface opposite the smooth surface, wherein the structured surface comprises an array of prisms elongated along a first axis, and wherein the prisms face away from the back reflector; and

a second directional recycling film disposed such that the first directional recycling film is between the second directional recycling film and the back reflector, the second directional recycling film comprising an array of prisms elongated along a second axis;

a third directional recycling film disposed such that the second directional recycling film is between the third directional recycling film and the first directional recycling film;

a fourth directional recycling film disposed such that the third directional recycling film is between the fourth directional recycling film and the second directional recycling film;

a fifth directional recycling film disposed such that the fourth directional recycling film is between the fifth directional recycling film and the third directional recycling film;

a semi-specular diffuser disposed between the front reflector and the back reflector; and

one or more light sources disposed to emit light into the light recycling cavity over a limited angular distribution related to an emission axis having an average deviation angle from 0°

to 45°

from a transverse plane parallel to the output surface; and

wherein the first axis is substantially parallel to the emission axis.

2. The backlight of claim 1, wherein the second axis is substantially perpendicular to the first axis.

3. The backlight of claim 1, wherein the second axis is substantially parallel to the first axis.

4. The backlight of claim 1, wherein the third directional recycling film comprises an array of prisms elongated along a third axis, and wherein the prisms face away from the back reflector.

5. The backlight of claim 4, wherein the first, second and third axes are substantially parallel.

6. The backlight of claim 1, wherein the backlight exhibits a VESA 9 uniformity value of at least 50%.

7. The backlight of claim 1, wherein the output surface is generally rectangular and has a diagonal measure of at least 30 mm.

8. The backlight of claim 1, wherein the front reflector has a hemispherical reflectivity for unpolarized visible light of R^f_hemi, and the back reflector has a hemispherical reflectivity for unpolarized visible light of R^b_hemi, and R^f_hemi*R^b_hemi is at least 0.70.

9. The backlight of claim 1, wherein the prisms on the second directional recycling film face away from the back reflector.

10. A backlight, comprising:

a front reflector and a back reflector that form a hollow light recycling cavity having an output surface, the front reflector comprising at least five directional recycling films, the directional recycling films comprising;

two prismatic recycling films each comprising an array of prisms elongated along an axis; and

three gain diffuser films;

wherein the axes of the two prismatic recycling films are;

(1) substantially perpendicular, or (2) substantially parallel, and wherein the two prismatic recycling films are disposed such that both prismatic recycling films are between the three gain diffuser films and the back reflector;

a semi-specular diffuser disposed between the front reflector and the back reflector, wherein the semi-specular diffuser comprises a structured surface comprising an array of optical elements, and wherein the optical elements face away from the back reflector; and

one or more light sources disposed to emit light into the light recycling cavity along an emission axis having an average deviation angle from 0°

to 45°

from a transverse plane parallel to the output surface.

11. The backlight of claim 10, wherein the directional recycling films comprise six gain diffuser films.

12. The backlight of claim 10, wherein the front reflector further comprises a reflective polarizer.

13. A display comprising a liquid crystal panel and a backlight that provides light to the liquid crystal panel, wherein the backlight comprises:

a front reflector and a back reflector that form a hollow light recycling cavity having an output surface, the front reflector comprising;

a first directional recycling film comprising a smooth surface and a structured surface opposite the smooth surface, wherein the structured surface comprises an array of prisms elongated along a first axis, and wherein the prisms face away from the back reflector; and

a second directional recycling film comprising disposed such that the first directional recycling film is between the second directional recycling film and the back reflector, the second directional recycling film comprising an array of prisms elongated along a second axis, wherein the prisms face away from the back reflector;

a third directional recycling film disposed such that the second directional recycling film is between the third directional recycling film and the first directional recycling film;

a fourth directional recycling film disposed such that the third directional recycling film is between the fourth directional recycling film and the second directional recycling film;

a fifth directional recycling film disposed such that the fourth directional recycling film is between the fifth directional recycling film and the third directional recycling film;

a semi-specular diffuser disposed between the front reflector and the back reflector; and

one or more light sources disposed to emit light into the light recycling cavity over a limited angular distribution related to an emission axis having an average deviation angle from 0°

to 45°

from a transverse plane parallel to the output surface; and

wherein the first axis is substantially parallel to the emission axis.

14. A display comprising a liquid crystal panel and a backlight that provides light to the liquid crystal panel, wherein the backlight comprises:

a front reflector and a back reflector that form a hollow light recycling cavity having an output surface, the front reflector comprising at least five directional recycling films, the directional recycling films comprising;

two prismatic recycling films each comprising an array of prisms elongated along an axis; and

three gain diffuser films;

wherein the axes of the two prismatic recycling films are;

(1) substantially perpendicular, or (2) substantially parallel, and wherein the two prismatic recycling films are disposed such that both prismatic recycling films are between the three gain diffuser films and the back reflector;

a semi-specular diffuser disposed between the front reflector and the back reflector, wherein the semi-specular diffuser comprises a structured surface comprising an array of optical elements, and wherein the optical elements face away from the back reflector; and

one or more light sources disposed to emit light into the light recycling cavity along an emission axis having an average deviation angle from 0°

to 45°

from a transverse plane parallel to the output surface.