Pipeline leak location using ultrasonic flowmeters

• US 8,850,871 B2
• Filed: 09/30/2010
• Issued: 10/07/2014
• Est. Priority Date: 09/30/2010
• Status: Active Grant

• Current Assignee: Siemens AG
• Original Assignee: Siemens AG
• Inventors: Schaefer, Robert, Diorio, Dennis J., Doorhy, James M.
• Primary Examiner(s): Williams, Hezron E
• Assistant Examiner(s): Redmann, Gregory J
• Application Number:
  US12/894,619
• Publication Number:
  US 20120079872A1
• Time in Patent Office: 1,468 Days
• Field of Search: 73/405.A
• US Class Current: 73/40.5A
• CPC Class Codes: G01M 3/243 for pipes
• CPC Class Codes: G01M 3/2807 for pipes G01M3/2892, G01M3/30 take precedence

Abstract

Fluid leaks are identified and located by successively monitoring changes in fluid flow and sound velocities of fluid at a plurality of locations in the pipe with flow meters, such as with ultrasonic flow meters. Preferably the successive monitoring sampling rates are sufficiently high to measure instantaneous velocity changes. A controller coupled to the meters associates changes in monitored fluid flow and sound velocities in two locations along the pipe with a leak event occurring between those locations. The controller identifies the association event at each location and correlates pipe leak location based at least in part on difference in time between the respective location events. The system and method may be used in liquid and gas pipeline transmission systems.

Claims

1. A pipe leak detection system, comprising:

a plurality of meter pairs, each respective pair having a fluid flow meter and a sound velocity meter at a plurality of locations along a common pipe, each pair successively monitoring respective changes in fluid flow and sound velocities of fluid in the pipe, and each pair comprising a meter controller; and

a master controller, coupled to the meter controllers of the meter pairs, for associating changes in monitored fluid flow and sound velocities by two of the meter pairs at two locations along the common pipe with a leak event in the pipe occurring between those locations,

wherein each meter controller gathers samples of both sound velocity and fluid flow velocity, records time of each sample and periodically transmits batches of samples to the master controller,

wherein the master controller receives time-stamped fluid flow and sound velocities data from each meter controller of the meter pairs and associates changes in the time-stamped fluid flow and sound velocities data with a leak event.

2. The system of claim 1, wherein the respective meter pairs are non-intrusively coupled to the pipe exterior.

3. The system of claim 2, wherein the respective meter pairs are ultrasonic flow control meters capable of monitoring both flow and sound velocities.

4. The system of claim 1, wherein a plurality of respective velocities samples and their sample times are collected by the flow meters in each meter pair and periodically sent to the master controller.

5. The system of claim 1, wherein the time of each meter pair location leak event is communicated to the master controller, and time clocks at each meter pair location are synchronized.

6. The system of claim 1, further comprising greater than two meter pairs, the controller correlating pipe leak location events with two meter pairs having shortest relative sample times.

7. A pipe leak detection and location system, comprising:

a plurality of meter pairs, each respective pair having a fluid flow meter and a sound velocity meter at a plurality of locations along the a common pipe, each pair successively monitoring respective changes in fluid flow and sound velocities of fluid in the pipe, and each meter pair comprising a meter controller, wherein each meter controller gathers samples of both sound velocity and fluid flow velocity and records time of each sample; and

a master controller, coupled to the meter controller of the meter pairs, for;

receiving time-stamped fluid flow and sound velocities data from each meter controller of the meter pairs;

associating changes in the fluid flow and sound velocities data gathered by meter controllers of two adjacent meter pairs at two locations along the common pipe with a leak event in the pipe occurring between the two locations;

and

determining a location of the leak event by correlating a difference in sample time between the two adjacent meter pairs, based upon a shortest time difference upstream and downstream of the leak event, with the changes in the fluid flow and sound velocities data of the two adjacent meter pairs.

8. The system of claim 7, wherein the respective meter pairs are non-intrusively coupled to the pipe exterior.

9. The system of claim 8, wherein the respective meter pairs are ultrasonic flow control meters capable of monitoring both flow and sound velocities.

10. The system of claim 7, wherein a plurality of respective velocities samples and their sample times are collected by the flow meters and periodically sent to the controller.

11. The system of claim 7, wherein the time of each identified location leak event is communicated to the controller, and time clocks at each meter pair location are synchronized.

12. The system of claim 7, wherein the successive monitoring of changes of sound and fluid flow velocities at plural locations comprises monitoring of instantaneous changes in velocities at a sampling update rate of 1 to 50 milliseconds with the respective flow meters.

13. The system of claim 7, further comprising greater than two meter pairs, the controller correlating pipe leak location with two adjacent meter pairs having the shortest relative sample times.