Bone fixation tool

• US 8,852,202 B2
• Filed: 12/06/2013
• Issued: 10/07/2014
• Est. Priority Date: 05/26/2009
• Status: Active Grant

• Current Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Lozier, Antony J., Murphy, Daniel P.
• Primary Examiner(s): BOLES, SAMEH RAAFAT
• Application Number:
  US14/098,877
• Publication Number:
  US 20140094863A1
• Time in Patent Office: 305 Days
• Field of Search: 606/86.A, 606/99, 606/104, 606/914, 606/916, 814/36
• US Class Current: 606/104
• CPC Class Codes: A61B 17/0642 for bones, e.g. for osteosynthesis or connecting tendon to bone
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/68 Internal fixation devices , including fasteners and spinal fixators, even if a part thereof projects from the skin bone staples A61B17/0642
• CPC Class Codes: A61B 17/846 Nails or pins, i.e. anchors without movable parts, holding by friction only, with or without structured surface A61B17/72, A61B17/86 take precedence
• CPC Class Codes: A61B 17/88 Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices A61B17/7074 takes precedence
• CPC Class Codes: A61B 17/92 Impactors or extractors, e.g. for removing intramedullary devices insertion or extraction of artificial joints A61F2/4603
• CPC Class Codes: A61B 2017/00544 pneumatically
• CPC Class Codes: A61B 2017/0647 having one single leg, e.g. tacks
• CPC Class Codes: A61B 2017/922 Devices for impaction, impact element

Abstract

A tool and a method are provided for driving a bone pin into a fractured bone to stabilize the fractured bone by maintaining the fractured bone in a reduced state. The tool may be a handheld device including a cartridge having at least one passageway that receives the bone pin. The tool may also include a pneumatically-powered piston having a needle that is sized for receipt within the passageway of the cartridge, the needle applying sufficient force to the bone pin to drive the bone pin out of the cartridge and into the fractured bone.

Claims

1. A tool for stabilizing a fractured bone, comprising:

a housing;

a cartridge supported by the housing and including at least one passageway that receives at least one bone pin, the at least one bone pin configured to be driven into the fractured bone to stabilize the fractured bone; and

a piston having a proximal end and a distal end and is configured to translate axially relative to the housing, the piston including a head arranged toward a proximal end of the tool, a shaft extending from the head, and a needle coupled to the shaft, the needle sized for receipt within the at least one passageway of the cartridge, the needle configured to apply sufficient force to the at least one bone pin to drive the at least one bone pin axially from the cartridge and into the fractured bone, wherein the cartridge is configured to rotate to align the at least one passageway with the needle.

2. The tool of claim 1, wherein the shaft extends between the head and the needle.

3. The tool of claim 1, wherein the needle is radially offset from the shaft.

4. The tool of claim 1, wherein the cartridge includes an inner surface defining the at least one passageway, the at least one passageway configured to receive the needle.

5. The tool of claim 4, wherein the inner surface defines a cannula extending from a distal end of the cartridge to a proximal end of the cartridge, the cannula configured to receive the shaft.

6. The tool of claim 5, wherein the at least one passageway includes a plurality of passageways circumferentially spaced about the cannula, wherein the plurality of passageways extend from the distal end of the cartridge to the proximal end of the cartridge.

7. The tool of claim 6, wherein the plurality of passageways are distinct from each other.

8. The tool of claim 6, wherein the plurality of passageways are interconnected.

9. The tool of claim 6, wherein the cartridge is configured to move between a first position and at least a second position, wherein, at the first position, a first passageway of the plurality of passageways is aligned with the needle, and at the second position, a second passageway of the plurality of passageways is aligned with the needle.

10. The tool of claim 1, further comprising a pressurized gas source for supplying a pneumatic force to the head of the piston to axially translate the piston relative to the housing.

11. The tool of claim 10, wherein the piston travels toward a distal end of the tool under the pneumatic force and returns to the proximal end of the tool under a spring force.

12. The tool of claim 10, further comprising a handle configured to receive the pressurized gas source.

13. The tool of claim 1, further comprising a vent located between the head of the piston in a rest position and the head of the piston in a fired position.

14. The tool of claim 13, wherein the vent is configured to direct pressurized gas downwardly through the handle.

15. The tool of claim 1, further comprising a valve assembly having a closed state to close a flow of pressurized gas from a pressurized gas source to the head of the piston and an open state to open the flow of pressurized gas from the pressurized gas source to the head of the piston.

16. The tool of claim 15, further comprising a trigger assembly coupled to the valve assembly to adjust the valve assembly from the closed state to the open state, wherein the valve assembly automatically returns to the closed state following the open state.

17. A tool for stabilizing a fractured bone, comprising:

a housing;

a cartridge supported by the housing and including a plurality of passageways that receive a plurality of bone pins configured to be driven into the fractured bone to stabilize the fractured bone; and

a piston having a proximal end and a distal end and is configured to translate axially relative to the housing, the piston including a head arranged toward a proximal end of the tool, a shaft extending from the head, and a needle coupled to the shaft, the needle sized for receipt within the plurality of passageways, the needle configured to apply sufficient force to the plurality of bone pins positioned within the plurality of passageways to drive the plurality of bone pins axially from the cartridge and into the fractured bone, wherein the cartridge is configured to move between a first position and at least a second position, wherein, at the first position, a first passageway of the plurality of passageways is aligned with the needle, and at the second position, a second passageway of the plurality of passageways is aligned with the needle.

18. The tool of claim 17, wherein the shaft extends between the head and the needle.

19. The tool of claim 17, wherein the needle is radially offset from the shaft.

20. A system for stabilizing a fractured bone, comprising:

a handheld tool, including;

a housing;

a cartridge supported by the housing and including at least one passageway; and

a piston having a proximal end and a distal end and is configured to translate axially relative to the housing, the piston including a head arranged toward a proximal end of the handheld tool, a shaft extending from the head, and a needle coupled to the shaft, the needle radially offset from the shaft and sized for receipt within the at least one passageway of the cartridge; and

one or more bone pins sized and configured to be received within the at least one passageway, wherein the needle is configured to apply sufficient force to the one or more bone pins to drive the one or more bone pins axially from the cartridge and into the fractured bone, wherein the cartridge is configured to rotate to align the at least one passageway with the needle.