Algae photobioreactor

• US 8,852,924 B2
• Filed: 03/30/2010
• Issued: 10/07/2014
• Est. Priority Date: 04/02/2009
• Status: Active Grant

• Current Assignee: Chingoo Research Partnership, Marcus Maranhao
• Original Assignee: Chingoo Research Partnership
• Inventors: Maranhao, Andre Camarate de Albuquerque
• Primary Examiner(s): Beisner, William H
• Assistant Examiner(s): HENKEL, DANIELLE B
• Application Number:
  US12/750,170
• Publication Number:
  US 20100255569A1
• Time in Patent Office: 1,652 Days
• Field of Search: 435/292.1, 435/295.2, 435/294.1, 435/291.4
• US Class Current: 435/292.1
• CPC Class Codes: C12M 21/02 Photobioreactors culturing algae A01G33/00, A01H4/001, C12N1/12
• CPC Class Codes: C12M 23/22 Transparent or translucent parts glassware for laboratory use B01L3/00
• CPC Class Codes: C12M 23/38 Caps; Covers; Plugs; Pouring means
• CPC Class Codes: C12M 27/22 Perforated plates, discs or walls
• CPC Class Codes: C12M 29/00 Means for introduction, extraction or recirculation of materials, e.g. pumps pumps per se F04B
• CPC Class Codes: C12M 29/18 External loop; Means for reintroduction of fermented biomass or liquid percolate loop type reactors for chemical or physical processes B01J19/2435

Abstract

A closed transparent photobioreactor having a dome and a staged column wherein the dome is used as a growth chamber to provide a large culture volume to land area used and a flow pattern inside the dome allows for the uniform distribution of light energy, thereby negating growth rate inhibiting ‘dark zones’. A pump delivers culture from the bottom of the column to a lower portion of the dome and drives circulation between the two components and an increase in mass in the dome results in a spillover from the top of the dome into the column. Once in the column, algaculture will be aerated at each stage before returning to the dome. The staged column also provides for semi-continuous harvest of algae through the application of froth flotation and various other separation processes.

Claims

1. A dual component closed system photobioreactor for cultivation of photosynthetic organisms in liquid culture comprising:

a transparent hollow hemi-ellipsoid gasless domed growth chamber having a rigid base for containing the liquid culture for cultivating the photosynthetic organisms;

the growth chamber includes a rigid internal disk positioned therein defining an upper volume above the disk and a lower volume below the disk and a flow annulus between an outer edge of the disk and an internal surface of the growth chamber, the disk includes a central opening extending therethrough;

the growth chamber further includes two ports that permit liquid culture flow into and out of the growth chamber;

a separate trayed column connected to the growth chamber supporting spaced trays attached to and extending from an inside surface of the trayed column for aerating and separating the liquid culture;

the trayed column is a transparent hollow cylindrical or polyhedron shell having a detachable lid forming an internal volume in which the trays are located and a reservoir is positioned at a bottom of the volume below the trays;

the trayed column further includes four ports that permit flow of liquid culture and introduced gas into and out of the trayed column;

means for agitating the liquid culture in the growth chamber between the lower volume and the upper volume through any disk; and

means for circulation of liquid culture between the growth chamber and the trayed column.

2. The photobioreactor of claim 1, wherein the two ports in the growth chamber comprise a liquid culture exit port located at a top of growth chamber and a liquid culture entrance port positioned on the growth chamber to direct entrance of the liquid culture into the lower volume of the growth chamber.

3. The photobioreactor of claim 1, wherein the hemi-ellipsoid dome permits photosynthetic growth with an, illuminated fraction less than or equal to one.

4. The photobioreactor of claim 1, wherein the means for agitating the liquid culture in the growth chamber includes a submergible pump positioned below the central opening of the disk which drives a flow of liquid culture from the lower volume of the growth chamber through the central opening and into the upper volume of the growth chamber.

5. The photobioreactor of claim 1, wherein the circular disk will permit flow from the upper volume into the lower volume toward the submersible pump through the flow annulus.

6. The photobioreactor of claim 4, wherein the means for circulation further includes the submergible pump that provides circulation within the growth chamber as well as the ports in the growth chamber and the trayed column that permit flow or circulation between the growth chamber and the trayed column.

7. The photobioreactor of claim 6, wherein the means for circulation further includes an external hydraulic pump that drives the liquid culture from the trayed column to the growth chamber.

8. The photobioreactor of claim 1, wherein the four ports of the trayed column include two ports for circulation of liquid culture between the growth chamber and the trayed column, and two ports for the introduction and exhaust of the introduced gas into and out of the trayed column.

9. The photobioreactor of claim 8, wherein the two ports for circulation of liquid culture between the growth chamber and the trayed column include a liquid inlet port positioned above the trays and a liquid outlet port positioned below the trays, and wherein the two ports for introduction and exhaust of introduced gas include a gas inlet port positioned below the trays and a gas outlet port is positioned above the trays.

10. The photobioreactor of claim 1, wherein the trays are, truncated by a perpendicular plate which extends upwardly to form a weir for retention of a certain volume of liquid culture on the trays and also extends downwardly to form a downcomer to direct flow of the liquid culture downwardly within the trayed column.

11. The photobioreactor of claim 1, wherein each tray includes perforations that permit the flow of the introduced gas derived from the gas intake port up and through the tray.

12. The photobioreactor of claim 9, wherein the introduced gas enters the gas intake port by an external air pump.