Radio frequency identification tag identification system

• US 8,854,212 B2
• Filed: 03/30/2010
• Issued: 10/07/2014
• Est. Priority Date: 03/30/2009
• Status: Active Grant

• Current Assignee: Datalogic Automation Incorporated (Datalogic S.p.A.)
• Original Assignee: Datalogic Automation Incorporated (Datalogic S.p.A.)
• Inventors: Goidas, Peter J., Liu, Zhong-Min, Brockmole, Jeffrey M., Kulakkunnath, Kapilkumar N.
• Primary Examiner(s): Mehmood, Jennifer
• Assistant Examiner(s): ALAM, MIRZA F
• Application Number:
  US12/749,870
• Publication Number:
  US 20100277319A1
• Time in Patent Office: 1,652 Days
• Field of Search: 340/572.1, 340/572.7, 340/572.4, 340/10.1, 340/572.3, 340/928, 340/551, 340/572.9, 340/505, 340/506, 340/539.13, 343/742, 343/866, 343/745, 343/748, 343/893, 343/726, 343/855, 235/385, 235/384, 235/375, 235/382, 705/22
• US Class Current: 340/572.1
• CPC Class Codes: G06K 7/10316 using at least one antenna particularly designed for interrogating the wireless record carriers antennas in general H01Q1/22
• CPC Class Codes: G06K 7/10435 the interrogation device being positioned close to a conveyor belt or the like on which moving record carriers are passing conveying in accordance with bodily destination marks, see B65G47/46, sorting of objects carrying identity markings, see B07C5/34
• CPC Class Codes: G06K 7/10445 the record carriers being fixed to further objects, e.g. RFIDs fixed to packages, luggage, mail-pieces or work-pieces transported on a conveyor belt
• CPC Class Codes: H01Q 1/2216 used in interrogator/reader equipment
• CPC Class Codes: H01Q 21/065 Patch antenna array
• CPC Class Codes: H01Q 21/08 the units being spaced along or adjacent to a rectilinear path waveguide fed H01Q21/0037
• CPC Class Codes: H01Q 21/24 Combinations of antenna units polarised in different directions for transmitting or receiving circularly and elliptically polarised waves or waves linearly polarised in any direction circularly polarised patch antennas H01Q9/0428; circularly polarised horns H01Q13/0241; cross-polarised horns H01Q13/0258; polarisation converters H01Q15/242; cross-polarised rear feeds H01Q19/136; crossed polarisation dual antenna H01Q25/001

Abstract

A conveyor system for processing items on which radio frequency identification tags are disposed has a conveyor that conveys items through a path of travel, and an antenna disposed proximate the path of travel. Circuitry in communication with the antenna may associate RFID tag data with a package on the conveyor based on a difference signal from elements in the antenna.

Claims

1. A conveyor system for processing items on which radio frequency identification tags are disposed, said system comprising:

a conveyor that conveys items through a path of travel, each item having at least one respective radio frequency identification tag disposed thereon;

circuitry in communication with the conveyor that tracks a position of items in the path of travel; and

an antenna disposed proximate the path of travel so that the antenna radiates radio frequency signals into the path of travel, wherein the antenna comprises at least one first element and at least one second element that radiate the radio frequency signals and that receive responses to the radio frequency signals from radio frequency identification tags disposed on the items being conveyed by the conveyor through the path of travel, and wherein the at least one first element is disposed upstream from the at least one second element with respect to the path of travel;

wherein the circuitry

receives signals from the at least one first element and the at least one second element corresponding to the responses, and

provides output signals in response to the responses, wherein, for respective said responses, a magnitude of a said output signal corresponds to a difference between magnitude of a said signal corresponding to the response from one of the at least one first element and the at least one second element and magnitude of a signal corresponding to the response from the other of the at least one first element and the at least one second element;

wherein the circuitry is configured to monitor the output signals and to associate information corresponding to a said radio frequency tag with a said item based upon when the magnitude of the output signals reach a minimum.

2. A conveyor system for processing items on which radio frequency identification tags are disposed, said system comprising:

a conveyor that conveys items through a path of travel, each item having at least one respective radio frequency identification tag disposed thereon;

a sensor disposed proximate the path of travel so that the sensor detects presence of items in the path of travel;

circuitry in communication with the sensor and the conveyor that tracks a position of each item with respect to the path of travel; and

an antenna disposed proximate the path of travel so that the antenna radiates radio frequency signals into the path of travel, including to a predetermined position in the path of travel, wherein the antenna comprises at least one first element and at least one second element that radiate the radio frequency signals and that receive responses to the radio frequency signals from radio frequency identification tags disposed on the items being conveyed by the conveyor through the path of travel, and wherein the at least one first element is disposed upstream from the at least one second element with respect to the path of travel;

wherein the circuitry

receives signals from the at least one first element and the at least one second element corresponding to the responses, and

provides output signals in response to the responses, wherein, for respective said responses, a magnitude of a said output signal corresponds to a difference between magnitude of a said signal corresponding to the response from one of the at least one first element and the at least one second element and magnitude of a signal corresponding to the response from the other of the at least one first element and the at least one second element;

wherein the antenna is disposed with respect to the path of travel so that the magnitude of the output signals is at a minimum when the radio frequency identification tag from which the at least one first element and the at least one second element receive the responses is at the predetermined position; and

wherein the circuitry is configured to monitor the output signals and to associate information corresponding to a said radio frequency identification tag with a said item based upon proximity of the item to the predetermined position when the magnitude of the output signals reach the minimum.

3. The system as in claim 2, wherein the circuitry receives said signals from the at least one first element and the at least one second element correspondingly to responses from radio frequency identification tags at a plurality of positions in the path of travel, and wherein the circuitry is configured to identify, for an individual said radio frequency identification tag, a said minimum corresponding to the individual radio frequency identification tag.

4. The system as in claim 3, wherein the circuitry identifies the minimum for the individual radio frequency identification tag after a first period of time without receiving a said signal from the at least one first element or the at least one second element correspondingly to a response from the individual radio frequency identification tag after having received said signals from the at least one first element or the at least one second element correspondingly to responses from the individual radio frequency identification tag.

5. The system as in claim 3, wherein the circuitry identifies a plurality of local minima in the magnitude of the output signals corresponding to the individual radio frequency identification tag and identifies a minimum of the local minima as the minimum of the magnitude of the output signals corresponding to the individual radio frequency identification tag.

6. The system as in claim 4, wherein the circuitry determines a second period between occurrence of the minimum of the magnitude of the output signals corresponding to the individual radio frequency identification tag and expiration of the first period, determines a position of each item with respect to the path of travel at the expiration of the first period, discounts a present position of each item in the path of travel by the second period, and compares the discounted present position of each item with the predetermined position to thereby determine a proximity of each item to the predetermined position.

7. The system as in claim 2, wherein the circuitry is configured to associate the information with a said item based upon whether the item is at the predetermined position when the magnitude of the output signals reaches the minimum.

8. The system as in claim 3, wherein the circuitry is configured to identify a first position in the path of travel at which a said signal is received from the at least one first element and the at least one second element correspondingly to a response from the individual radio frequency identification tag prior to occurrence of the minimum and to identify a second position in the path of travel at which a said signal is received from the at least one first element and the at least one second element correspondingly to a response from the individual radio frequency identification tag after occurrence of the minimum, based on identification of the minimum and movement of the conveyor.

9. The system as in claim 8, wherein the circuitry is configured to associate the information with a said item based upon whether the item is between the first position and the second position when the magnitude of the output signals reach the minimum.

10. The system as in claim 8, wherein the circuitry is configured to associate the information with a said item based upon whether the item is within a predetermined distance of the first position and a predetermined distance of the second position when the magnitude of the output signals reach the minimum.

11. The system as in claim 2, comprising a device in communication with the conveyor that outputs signals corresponding to conveyor position, and wherein the circuitry receives the signals corresponding to conveyor position and tracks the position of each item with respect to the path of travel based thereon following detection of the presence of said each item in the path of travel by the sensor disposed proximate the path of travel.

12. The system of claim 11, wherein the device is a tachometer.

13. The system as in claim 11, wherein upon receipt of the signals from the at least one first element and the at least one second element correspondingly to a said response from an individual radio frequency identification tag, the circuitry stores the information corresponding to the individual radio frequency identification tag in association with data corresponding to conveyor position from the sensor in communication with the conveyor.

14. A conveyor system for processing items on which radio frequency identification tags are disposed, said system comprising:

a conveyor that conveys items through a path of travel, each item having at least one respective radio frequency identification tag disposed thereon;

a sensor disposed proximate the path of travel so that the sensor detects presence of items in the path of travel;

circuitry in communication with the sensor and the conveyor that tracks a position of each item with respect to the path of travel; and

an antenna disposed proximate the path of travel so that the antenna radiates radio frequency signals into the path of travel, including to a predetermined position in the path of travel, wherein the antenna comprises at least one first element and at least one second element that radiate the radio frequency signals and that receive responses to the radio frequency signals from radio frequency identification tags disposed on the items being conveyed by the conveyor through the path of travel, and wherein the at least one first element is disposed upstream from the at least one second element with respect to the path of travel;

wherein the circuitry

receives signals from the at least one first element and the at least one second element corresponding to the responses,

provides first and second output signals in response to the responses, wherein, for respective said responses, a magnitude of a said first output signal corresponds to a difference between magnitude of a said signal corresponding to the response from one of the at least one first element and the at least one second element and magnitude of a said signal corresponding to the response from the other of the at least one first element and the at least one second element, and a magnitude of a said second output signal corresponds to a sum of the magnitude of the signal from the one of the at least one first element and the at least one second element and the magnitude of the signal from the other of the at least one first element and the at least one second element,

for respective instances of said signals from the at least one first element and the at least one second element, determines a first difference between the magnitude of the first output signal and the magnitude of the second output signal, and

for respective instances of said signals from the at least one first element and the at least one second element received correspondingly to responses from an individual radio frequency identification tag, determines a second difference between the first difference for each said correspondingly received respective instance and the first difference from a preceding said correspondingly received respective instance;

wherein the antenna is disposed with respect to the path of travel so that the magnitude of the first output signals is at a minimum when the radio frequency identification tag from which the at least one first element and the at least one second element receive the responses is at the predetermined position and the magnitude of the second output signals is at a maximum when the radio frequency identification tag from which the at least one first element and the at least one second element receive the responses is at the predetermined position; and

wherein the circuitry is configured to monitor the first and second output signals and to associate information corresponding to the individual radio frequency identification tag with a said item based upon change in polarity of the second difference.

15. A conveyor system for processing items on which radio frequency identification tags are disposed, said system comprising:

a conveyor that conveys items through a path of travel, each item having at least one respective radio frequency identification tag disposed thereon;

an antenna disposed with respect to the path of travel so that the antenna radiates radio frequency signals into a first area through which the items pass, wherein the antenna comprises a substrate and a plurality of patch elements having respective generally planar surfaces,

wherein the generally planar surfaces of the patch elements are generally coplanar,

wherein the antenna includes a feed network that applies respective signals to each said patch element that drive electric current at the patch elements to radiate the radio frequency signals, and

wherein the respective signals applied by the feed network to at least two said patch elements define a predetermined phase shift of approximately 79 degrees with respect to each other that is fixed so that respective electric current patterns on the at least two patch elements are out of phase with respect to each other; and

a radio frequency transmitter that drives the antenna to emit the radio frequency signals into the first area.

16. The system of claim 15, wherein the plurality of patch elements is disposed on the substrate in respective positions that are sequential with respect to a direction traverse to the path of travel.

17. The system as in claim 15, wherein the feed network applies the respective signals from a common source, and wherein the predetermined phase shift is defined by lengths of traces in the feed network between the common source and respective said patch elements.

18. A conveyor system for processing items on which radio frequency identification tags are disposed, said system comprising:

a conveyor that conveys items through a path of travel, each item having at least one respective radio frequency identification tag disposed thereon;

an antenna disposed with respect to the path of travel so that the antenna radiates radio frequency signals into a first area through which the items pass, wherein the antenna comprises a substrate and a plurality of patch elements having respective generally planar surfaces,

wherein the generally planar surfaces of the patch elements are generally coplanar,

wherein the antenna includes a feed network that applies respective signals to each said patch element that drive electric current at the patch elements to radiate the radio frequency signals; and

a radio frequency transmitter that drives the antenna to emit the radio frequency signals into the first area,

wherein the feed network comprises a switch that selectively connects at least one of the patch elements to the transmitter over a first feed line in a first position of the switch and a second feed line in a second position of the switch, wherein the first feed line and the second feed line define a relative difference in length with respect to frequency of the signals applied to the patch elements so that a predetermined difference in phase is defined between the radio frequency signals radiated by the at least one of the patch elements when the switch is in the first position and the radio frequency signals radiated by the at least one of the patch elements when the switch is in the second position.

19. The conveyor system as in claim 18, wherein the antenna comprises two rows of said patch elements,

wherein the patch elements in each row are disposed in tandem with respect to a direction transverse to the path of travel so that the rows are parallel to each other,

wherein the switch selectively connects each of the patch elements of a first row of the two rows to the transmitter over a respective said first feed line in the first position of the switch and a respective second feed line in a second position of the switch, and

wherein each respective first feed line has a same length, and each respective second feed line has a same length.

20. The conveyor system as in claim 19, wherein the feed network is configured so that the radio frequency signals radiated by the patch elements of a second row of the two rows are approximately in phase with the radio frequency signals radiated by the patch elements of the first row when the switch is in the first position.

21. The conveyor system as in claim 20, wherein the feed network is configured so that the radio frequency signals radiated by the patch elements of the second row are approximately 180 degrees out of phase with the radio frequency signals radiated by the patch elements of the first row when the switch is in the second position.

22. The conveyor system as in claim 18, wherein the antenna is disposed on a side of the conveyor opposite the items so that the conveyor is between the antenna and the items.

23. A method for reading radio frequency identification tags disposed on items being conveyed through a path of travel by a conveyor system, the method comprising the steps of:

providing a drive signal from a radio frequency transmitter to an antenna disposed with respect to the path of travel so that the antenna radiates radio frequency signals into a first area through which the items pass, wherein the antenna comprises a substrate, a plurality of generally coplanar patch elements, and a feed network that applies respective signals from the radio frequency transmitter to each said patch element, and wherein the feed network comprises a switch that selectively connects at least one of the patch elements to the transmitter over a first feed line in a first position of the switch and a second feed line in a second position of the switch, wherein the first feed line and the second feed line define a relative difference in length with respect to frequency of the signals applied to the patch elements so that a predetermined difference in phase is defined between the radio frequency signals radiated by the at least one of the patch elements when the switch is in the first position and the radio frequency signals radiated by the at least one of the patch elements when the switch is in the second position;

measuring a distance between a first said item and a second said item; and

activating the switch based on an analysis of the distance.

24. The method of claim 23, wherein the step of activating the switch based on an analysis of the distance comprises selecting the first position of the switch if the distance is greater than a predetermined value and selecting the second position of the switch if the distance is less than the predetermined amount.

25. The method of claim 23, wherein the antenna comprises six patch elements configured in two rows such that each patch element of one row is opposite a respective patch element of the other row with respect to an axis separating the two rows, wherein the axis is traverse to the path of travel.

26. The method of claim 25, wherein the patch elements of the one row are connected to transmitter by the switch.