Capacitor for an active implantable medical device (AIMD) for handling high RF power induced in an implanted lead from an external RF field

• US 8,855,768 B1
• Filed: 11/25/2013
• Issued: 10/07/2014
• Est. Priority Date: 03/01/2011
• Status: Active Grant

• Current Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Original Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Inventors: Johnson, Robert Shawn, Frustaci, Dominick J., Dabney, Warren S., Stevenson, Robert A., Seitz, Keith W., Frysz, Christine A., Marzano, Thomas, Brendel, Richard L., Roberts, John E., Thiebolt, William, Williams, Christopher M., Woods, Jason, Truex, Buehl E.
• Primary Examiner(s): Layno, Carl H
• Assistant Examiner(s): PIATESKI, ERIN M
• Application Number:
  US14/088,849
• Time in Patent Office: 316 Days
• Field of Search: 607/36
• US Class Current: 607/36
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/3718 Monitoring of or protection against external electromagnetic fields or currents
• CPC Class Codes: A61N 1/3754 Feedthroughs
• CPC Class Codes: H01G 4/35 Feed-through capacitors or anti-noise capacitors
• CPC Class Codes: H03H 1/0007 of radio frequency interference filters

Abstract

An RF filter for an active medical device (AMD), for handling RF power induced in an associated lead from an external RF field at a selected MRI frequency or range frequencies includes a capacitor having a capacitance of between 100 and 10,000 picofarads, and a temperature stable dielectric having a dielectric constant of 200 or less and a temperature coefficient of capacitance (TCC) within the range of plus 400 to minus 7112 parts per million per degree centigrade. The capacitor'"'"'s dielectric loss tangent in ohms is less than five percent of the capacitor'"'"'s equivalent series resistance (ESR) at the selected MRI RF frequency or range of frequencies.

Claims

1. An RF capacitor, comprising:

a) a dielectric body comprising a dielectric sidewall extending along a longitudinal axis from a dielectric body first end to a dielectric body second end;

b) a terminal member supported in the dielectric body and comprising a length extending to first and second terminal ends spaced from the respective first and second dielectric body ends;

c) a plurality of active electrode plates supported in the dielectric body, each active electrode plate having an active electrode length extending from a first active edge to a second active edge electrically connected to the terminal member,

d) a plurality of ground electrode plates supported in the dielectric body, each ground electrode plate having a ground electrode length extending from a first ground edge to a second ground edge electrically connectable to an energy dissipating surface comprising a conductive ferrule or an active implantable medical device (AIMD) housing,

e) wherein the ground and active electrode plates are in an interleaved, spaced relationship with only a portion of the active and ground electrode lengths extending from the first active and ground edges to the respective second active and ground edges being vertically above or below the other of the active and ground electrode plates in an orientation extending along the longitudinal axis of the dielectric body; and

f) at least three extra ground electrode plates in the dielectric body, each extra ground electrode plate extending from an extra ground electrode plate first edge electrically connectable to the energy dissipating surface to an extra ground electrode plate second edge spaced from the terminal member and being in a spaced relationship with the plurality of interleaved active and ground electrode plates along the longitudinal axis without any active electrode plates being interleaved between the three extra ground electrode plates.

2. The capacitor of claim 1 wherein the capacitor includes at least ten interleaved active and ground electrode plates.

3. The capacitor of claim 1 wherein the capacitor has a capacitance from 10 to 10,000 picofarads.

4. The capacitor of claim 1 comprising a single or multi-element lowpass filter.

5. The capacitor of claim 4 wherein the single or multi-element lowpass filter is electrically coupled with one or more bandstop filters, one or more L-C trap filters, or both, in any order or circuit configuration.

6. The capacitor of claim 1 being selected from the group consisting of at least one two-terminal chip capacitor, an MLCC capacitor, a three-terminal feedthrough-type capacitor, a flat-through capacitor, and an X2Y attenuator.

7. The capacitor of claim 4 wherein the multi-element lowpass filter is selected from the group consisting of a C, L, reverse L, Pi, T, LL, reverse LL, and an n-element filter.

8. The capacitor of claim 1 wherein the capacitor is disposed at or adjacent to a point of ingress or egress of an implanted lead conductor into a housing for the AIMD.

9. The capacitor of claim 1 wherein the capacitance varies no more than plus or minus one percent from minus 55°

C. to plus 125°

C.

10. The capacitor of claim 1 wherein the ground electrode plates each comprise closely spaced pairs of dual ground electrode plates.

11. The capacitor of claim 1 wherein the active electrode plates each comprise closely spaced pairs of dual active electrode plates.

12. The capacitor of claim 1 wherein the ground electrode plate each comprise closely spaced triple or n ground electrode plates.

13. The capacitor of claim 1 including an electrically non-conductive thermal-setting thermally conductive adhesive configured for thermally conducting heat energy away from the capacitor to the energy dissipating surface.

14. The capacitor of claim 1 configured to support a connection material that is electrically connectable from the second ground edge to a conductive ferrule of a hermetic seal or the AIMD housing comprises a thermal-setting conductive adhesive selected from the group consisting of conductive particles, silver flakes, electrically conductive flakes, electrically conductive rods, electrically conductive tubes, electrically conductive whiskers, electrically conductive fibers, and electrically conductive nano particles.

15. The capacitor of claim 1 wherein at least a second extra ground electrode plate is embedded within the dielectric material at an opposite side of the interleave from the first extra at least three ground electrode plates.

16. The capacitor of claim 1 including a plurality of ground electrode plates extending to substantially the periphery of the capacitor.

17. The capacitor of claim 16 including a high thermal conductivity material or a high thermally conductive overlay configured for transferring heat energy from the capacitor to a conductive ferrule, the capacitor being disposed inside the ferrule.

18. The capacitor of claim 17 wherein the ferrule is connectable to the energy dissipation surface.

19. The capacitor of claim 17 wherein the thermally-conductive overlay extends from the conductive ferrule over a non-body fluid side of the capacitor.

20. The capacitor of claim 17 including a hermetic insulator disposed within the conductive ferrule, the hermetic insulator having at least one insulator ground electrode plate conductively coupled to the ferrule.

21. The capacitor of claim 1 including a weld shield attached to the conductive ferrule.

22. The capacitor of claim 1 including a thickened metallization layer disposed about an outside perimeter of the capacitor and conductively coupled to the at least one ground electrode plate.

23. The capacitor of claim 22 wherein the thickened metallization layer is selected from the group consisting of metal bearing glass frits or Aluminum, Aluminum Nitride, Beryllium, Copper, Multiwalled Carbon Nanotube, Isotropically Enriched Diamond, Graphene, Gold, Silver, Platinum, and materials with thermal conductivity greater than 150 watts per meter Kelvin near 300K.

24. The capacitor of claim 1 wherein a thermally conductive ceramic is disposed within the conductive ferrule and positioned between the capacitor and an alumina ceramic insulator.

25. The capacitor of claim 1 wherein a thermally conductive washer is disposed between the capacitor and a hermetic seal insulator positioned within the conductive ferrule.

26. The capacitor of claim 25 wherein the thermally-conductive washer is selected from the group consisting of Aluminum, Aluminum Nitride, Beryllium, Copper, Multiwalled Carbon Nanotube, isotropically Enriched Diamond, Graphene, Gold, Silver, Platinum, and materials with thermal conductivity greater than 150 watts per meter Kelvin near 300K.

27. The capacitor of claim 1 wherein the capacitor is disposed inside the conductive ferrule, the ferrule including a capture flange.

28. The capacitor of claim 1 including a heat conductive structure affixed to a periphery of the capacitor.

29. The capacitor of claim 28 wherein the heat conductive structure comprises a plurality of convection fins.

30. A capacitor, comprising:

a) a dielectric body comprising a dielectric sidewall extending along a longitudinal axis from a dielectric body first end to a dielectric body second end;

b) a terminal member supported in the dielectric body and comprising a length extending to first and second terminal ends spaced from the respective first and second dielectric body ends;

c) a plurality of active electrode plates supported in the dielectric body, each active electrode plate having an active electrode length extending from a first active edge to a second active edge electrically connected to the terminal member,

d) a plurality of ground electrode plates supported in the dielectric body, each ground electrode plate having a ground electrode length extending from a first ground edge to a second ground edge electrically connectable to an energy dissipating surface comprising a conductive ferrule or an active implantable medical, device (AIMD) housing,

e) wherein there are at least ten ground and ten active electrode plates in an interleaved, spaced relationship with only a portion of the active and ground electrode lengths extending from the first active and ground edges to the respective second active and ground edges being vertically above or below the other of the active and ground electrode plates in an orientation extending along the longitudinal axis of the dielectric body; and

f) at least three extra ground electrode plates in the dielectric body, each extra ground electrode plate extending from an extra ground electrode plate first edge electrically connectable to the energy dissipating surface to an extra ground electrode plate second edge spaced from the terminal member and being in a spaced relationship with the plurality of interleaved active and ground electrode plates along the longitudinal axis without any active electrode plates being interleaved between the three extra ground electrode plates;

g) wherein the capacitor has a capacitance of from 10 to 20,000 picofarads, and

h) wherein the dielectric has a dielectric constant of 200 or less, and a temperature coefficient of capacitance (TCC) within the range of plus 400 to minus 7112 parts per million per degree centigrade (ppm/°

C.);

i) wherein the capacitor'"'"'s dielectric loss tangent in ohms is less than five percent of the capacitor'"'"'s equivalent series resistance (ESR) at the desired center frequency or desired range of frequencies; and

j) wherein the equivalent series resistance is less than 100 milliohms.

31. A capacitor, comprising:

a) a dielectric body comprising a dielectric sidewall extending along a longitudinal axis from a dielectric body first end to a dielectric body second end;

b) a terminal member supported in the dielectric body and comprising a length extending to first and second terminal ends spaced from the respective first and second dielectric body ends;

c) a plurality of active electrode plates supported in the dielectric body, each active electrode plate having an active electrode length extending from a first active edge to a second active edge electrically connected to the terminal member,

d) a plurality of ground electrode plates supported in the dielectric body, each ground electrode plate having a ground electrode length extending from a first ground edge to a second ground edge electrically connectable to an energy dissipating surface comprising a conductive ferrule or an active implantable medical device (AIMD) housing,

e) wherein the ground and active electrode plates are in an interleaved, spaced relationship with only a portion of the active and ground electrode lengths extending from the first active and ground edges to the respective second active and ground edges being vertically above or below the other of the active and ground electrode plates in an orientation extending along the longitudinal axis of the dielectric body; and

f) at least three extra ground electrode plates in the dielectric body, each extra ground electrode plate extending from an extra ground electrode plate first edge electrically connectable to the energy dissipating surface to an extra ground electrode plate second edge spaced from the terminal member and being in a spaced relationship with the plurality of interleaved active and ground electrode plates along the longitudinal axis without any active electrode plates being interleaved between the three extra ground electrode plates;

g) wherein the capacitor has a capacitance of from 10 to 20,000 picofarads, and

h) wherein the dielectric has a dielectric constant of 200 or less and a temperature coefficient of capacitance (TCC) within the range of plus 400 to minus 7112 parts per million per degree centigrade (ppm/°

C.);

i) wherein an equivalent series resistance (ESR) of the capacitor at a designated MRI center frequency or designated range of frequencies is less than 0.1 ohms;

j) wherein the capacitor'"'"'s dielectric loss tangent in ohms is less than five percent of the ESR at the designated MRI center frequency or designated range of frequencies.