Force sensor

• US 8,857,274 B2
• Filed: 03/02/2012
• Issued: 10/14/2014
• Est. Priority Date: 03/04/2011
• Status: Active Grant

• Current Assignee: Zedsen Limited
• Original Assignee: HM Technology International Limited
• Inventors: Mamigonians, Hrand Mami
• Primary Examiner(s): Kirkland, III, Freddie
• Application Number:
  US13/410,673
• Publication Number:
  US 20120222498A1
• Time in Patent Office: 956 Days
• Field of Search: 738/626.26
• US Class Current: 73/862.626
• CPC Class Codes: B60N 2/002 Seats provided with an occupancy detection means mounted therein or thereon detection means responsive to presence or absence of children B60N2/266
• CPC Class Codes: G01L 1/142 using capacitors
• CPC Class Codes: G01L 1/146 for measuring force distributions, e.g. using force arrays G01L1/148 takes precedence
• CPC Class Codes: G01L 5/165 using variations in capacitance

Abstract

A force sensor having a compressible layer, an electrically grounded layer and an electrically active layer is disclosed. The electrically active layer comprises a transmitter electrode configured to capacitively couple to a receiver electrode. The compressible layer is compressible to allow the electrically grounded layer to move closer to the electrically active layer, so as to reduce the level of capacitive coupling between the receiver electrode and the transmitter electrode in dependence upon the magnitude of an applied force.

Claims

1. A force sensor configured to sense the magnitude and direction of a force in at least one direction, the sensor having a compressible layer, an electrically grounded layer and an electrically active layer, wherein:

said electrically grounded layer comprises of a flexible conductive material;

said electrically active layer comprises a transmitter electrode and a plurality of receiver

electrodes arranged to surround said transmitter electrode, in which said transmitter electrode is configured to capacitively couple to each one of said plurality of receiver electrodes; and

said compressible layer is positioned between said electrically grounded layer and said electrically active layer;

wherein the level of capacitive coupling between said transmitter electrode and each one of said plurality of receiver electrodes varies in dependence upon the magnitude and the direction of a force applied to the sensor which moves said electrically grounded layer closer to said electrically active layer by compression of said compressible layer.

2. The force sensor of claim 1, wherein the capacitance coupling between said transmitter electrode and said plurality of receiver electrodes is induced by applying a voltage to said transmitter electrode.

3. The force sensor of claim 2, wherein said voltage is applied by driving said transmitter electrode with a pulsed signal having a predetermined rate of repetition.

4. The force sensor of claim 1, wherein each one of said plurality of receiver electrodes produces an electrical signal that is proportional to the level of its capacitance coupling with said transmitter electrode.

5. The force sensor of claim 4, further comprising:

a measuring device which comprises a comparator configured to produce a comparison signal whose width in the time domain is proportional to the level of the voltage developed at each one of said plurality of receiver electrodes, such that said measuring device is arranged to sample the signal produced by each one of said plurality of receiver electrodes; and

a microcontroller configured to measure the duration of said comparison signal and store a value representing said duration in a data storage device.

6. The force sensor of claim 1, wherein said electrically active layer further comprises a grounded element arranged to electromagnetically shield said transmitter electrode and said plurality of receiver electrodes.

7. The force sensor of claim 1, wherein said compressible layer comprises a compressible dielectric material.

8. The force sensor of claim 1, wherein said electrically active layer comprises a membrane on to which said transmitter electrode is printed.

9. A sensor array, comprising a plurality of force sensors according to claim 1.

10. The sensor array of claim 9, wherein said plurality of force sensors is arranged so that:

a plurality of electrical connections between transmitter electrodes define a transmission channel, and

a plurality of electrical connections between receiver electrodes define a reception channel.

11. The sensor array of claim 10, wherein a plurality of transmission channels are connected to a multiplexer configured to apply a voltage to each of said transmission channels in a predefined sequence.

12. The sensor array of claim 11, wherein said multiplexer applies voltages to a first set of said transmission channels when there is no force applied, and applies a voltages to a second set of said transmission channels selected in accordance with an identified location of a force applied to said sensor array.

13. The sensor array of claim 10, wherein said reception channel is connected to a measuring device comprising a comparator configured to provide a comparison Signal whose width in the time domain is proportional to the level of the voltage developed across the reception channel.

14. The sensor array of claim 13, further comprising a microcontroller connected to said measuring device, which microcontroller measures the duration of said comparison signal and stores said duration in a data storage device along with data identifying which force sensor the comparison signal corresponds to.

15. A method of sensing the magnitude and direction of a force in at least one direction, comprising the steps of:

providing a force sensor having a compressible layer, an electrically grounded layer and an electrically active layer, in which said electrically grounded layer comprises of a flexible conductive material, and in which said electrically active layer comprises a transmitter electrode and a plurality of receiver electrodes arranged to surround said transmitter electrode, in which said transmitter electrode is configured to capacitively couple to each one of said plurality of receiver electrodes, and where said compressible layer is positioned between said electrically grounded layer and said electrically active layer;

applying a force to said force sensor to compress said compressible layer, thus moving said electrically grounded layer closer to said electrically active layer; and

detecting the degree to which the level of capacitance coupling between said transmitter electrode and each one of said plurality of receiver electrodes varies, wherein the level of capacitance coupling varies in dependence upon the magnitude and the direction of the force applied.

16. The method of claim 15, further comprising the step of applying a voltage to said transmitter electrode to induce a proportional level of capacitance coupling with each one of said plurality of receiver electrodes.

17. The method of claim 16, wherein each one of said plurality of receiver electrodes produces an electrical signal that is proportional to its level of capacitance coupling with said transmitter electrode.

18. The method of claim 17, wherein:

the step of detecting the reduction in capacitance coupling comprises sampling the signal produced by each one of said plurality of receiver electrodes using a measuring device comprising a comparator configured to produce a comparison signal whose width in the time domain is proportional to the level of the voltage developed at the respective one of said plurality of receiver electrodes; and

the duration of said comparison signal is measured by a microcontroller which stores a value representing said duration in a data storage device.