Mining drill with gradient sensing

• US 8,857,539 B2
• Filed: 09/28/2012
• Issued: 10/14/2014
• Est. Priority Date: 09/28/2012
• Status: Expired due to Fees

• Current Assignee: Elwha LLC (Intellectual Ventures LLC)
• Original Assignee: Elwha LLC (Intellectual Ventures LLC)
• Inventors: Baym, Michael H., Briggs, Terry, Gilbert, Clark J., Hillis, W. Daniel, Hyde, Roderick A., Ishikawa, Muriel Y., Kare, Jordin T., Myhrvold, Conor L., Myhrvold, Nathan P., Pan, Tony S., Tegreene, Clarence T., Whitmer, Charles, Wood, Lowell L. Jr., Wood, Victoria Y. H.
• Primary Examiner(s): Hutton, Jr., Doug
• Assistant Examiner(s): LOIKITH, CATHERINE A
• Application Number:
  US13/631,601
• Publication Number:
  US 20140090889A1
• Time in Patent Office: 746 Days
• Field of Search: 175/40, 175/45, 175/61, 175/50, 166/250.01
• US Class Current: 175/50
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
• CPC Class Codes: E21B 47/00 Survey of boreholes or wells monitoring pressure or flow of drilling fluid E21B21/08
• CPC Class Codes: E21B 47/022 of the borehole, e.g. using geomagnetism
• CPC Class Codes: E21B 47/026 of penetrated ground layers
• CPC Class Codes: E21B 49/00 Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
• CPC Class Codes: E21B 49/06 using side-wall drilling tools pressing or scrapers
• CPC Class Codes: E21B 7/04 Directional drilling
• CPC Class Codes: E21B 7/06 Deflecting the direction of boreholes
• CPC Class Codes: G01V 11/00 Prospecting or detecting by methods combining techniques covered by two or more of main groups G01V1/00 - G01V9/00

Abstract

A drill for excavating a bore in the earth includes a steerable boring tool configured to excavate a bore and sensors coupled to the boring tool. The sensors are spaced apart from one another at multiple azimuthal locations around the steerable boring tool and the sensors are configured to detect a mineral property in the earth adjacent the steerable boring tool.

Claims

1. A drill for excavating a bore in the earth, the drill comprising:

a steerable boring tool configured to excavate a bore;

a plurality of sensors coupled to the boring tool, wherein the sensors are spaced apart from one another at a plurality of azimuthal locations around the steerable boring tool and wherein the sensors are configured to detect a mineral property in the earth adjacent the steerable boring tool; and

a controller coupled to the plurality of sensors, the controller configured to determine a sensor value-function associated with each of the plurality of sensors where each sensor value-function includes the mineral property detected by the associated sensor as an input, compare the sensor value-functions, determine a locally preferred drilling direction in response to the comparison, and provide an output indicative of the locally preferred drilling direction to the steerable boring tool to steer the steerable boring tool in the locally preferred drilling direction.

2. The drill of claim 1, wherein each sensor value-function further includes a negative factor as an input.

3. The drill of claim 2, wherein the negative factor is a cost of recovering the mineral.

4. The drill of claim 2, wherein the negative factor is a concentration or presence of a harmful material.

5. The drill of claim 1, wherein the controller is further configured to compensate for noise in the mineral property detected by each sensor in determining each sensor value-function.

6. The drill of claim 1, wherein the controller is further configured to determine the locally preferred drilling direction as the direction having the greatest sensor value-function.

7. The drill of claim 1, wherein the controller is further configured to determine the locally preferred drilling direction as toward the sensor associated with the greatest sensor value-function.

8. The drill of claim 1, wherein the controller is further configured to determine the locally preferred drilling direction as a direction in which the sensor value-function is above a threshold value.

9. The drill of claim 1, wherein the controller is further configured to determine the locally preferred drilling direction as toward a detected targeted feature.

10. The drill of claim 9, wherein the targeted feature is an edge of a mineral deposit.

11. The drill of claim 9, wherein the targeted feature is a fracture zone.

12. The drill of claim 1, wherein the mineral property is a concentration or presence of a mineral.

13. The drill of claim 1, wherein the mineral property is a concentration or presence of a mineral indicator.

14. The drill of claim 1, wherein the mineral property is a characteristic of a background material.

15. The drill of claim 1, wherein the sensors are configured to detect the mineral property with an elemental measurement.

16. The drill of claim 1, wherein the sensors are configured to detect the mineral property with a chemical measurement.

17. The drill of claim 1, wherein the sensors are configured to detect the mineral property with a fluorescent measurement.

18. The drill of claim 1, wherein the sensors are configured to detect the mineral property with a spectroscopic measurement.

19. The drill of claim 1, wherein the sensors are configured to detect the mineral property with a magnetic measurement.

20. The drill of claim 1, wherein the sensors are configured to detect the mineral property with a density measurement.

21. The drill of claim 1, wherein the sensors are configured to detect the mineral property with a sound speed measurement.

22. The drill of claim 1, wherein the sensors are configured to detect the mineral property with a resistance measurement.

23. The drill of claim 1, wherein the sensors are configured to detect the mineral property with x-rays or gamma rays.

24. The drill of claim 1, wherein the sensors are spaced apart from one another at equal azimuthal distances.

25. The drill of claim 1 further comprising:

a plurality of second sensors coupled to the boring tool, the plurality of second sensors spaced apart from one another at a plurality of azimuthal locations around the boring tool and the plurality of second sensors configured to detect a second mineral property in the earth adjacent the steerable boring tool.

26. A drill for excavating a bore in the earth, the drill comprising:

a steerable boring tool configured to excavate a bore;

a sensor coupled to the steerable boring tool, the sensor configured to be rotatable among a plurality of azimuthal positions relative to the steerable boring tool to detect a mineral property in the earth adjacent the steerable boring tool at each of the azimuthal positions; and

a controller coupled to the sensor, the controller configured to determine an azimuthal position value-function associated with each of the azimuthal positions where each azimuthal position value-function includes the mineral property detected by the sensor at the associated azimuthal position as an input, compare the azimuthal position value-functions and determine a locally preferred drilling direction in response to the comparison, and provide an output indicative of the locally preferred drilling direction to the steerable boring tool to steer the steerable boring tool in the locally preferred drilling direction.

27. A method of steering a boring tool to follow a mineral deposit, the method comprising:

detecting a mineral property in the earth adjacent a boring tool at a plurality of azimuthal positions about the boring tool;

determining an azimuthal position value-function associated with each of the azimuthal positions, wherein each azimuthal position value-function includes the mineral property detected at the associated azimuthal position as an input;

comparing the azimuthal position value-functions;

determining a laterally dependent value-function in response to the comparison of the azimuthal position value-functions;

determining a preferred drilling direction in response to the laterally dependent value-function; and

steering the boring tool in the preferred drilling direction.