Lamp having outer shell to radiate heat of light source

• US 8,858,041 B2
• Filed: 08/30/2011
• Issued: 10/14/2014
• Est. Priority Date: 04/08/2005
• Status: Expired due to Fees

• Current Assignee: Toshiba Lighting & Technology Corporation (Toshiba Corporation)
• Original Assignee: Toshiba Lighting & Technology Corporation (Toshiba Corporation)
• Inventors: Osawa, Shigeru, Morikawa, Kazuto
• Primary Examiner(s): McManmon, Mary
• Application Number:
  US13/221,519
• Publication Number:
  US 20110309386A1
• Time in Patent Office: 1,141 Days
• Field of Search: 362/240, 362/249.01, 362/249.05, 362/264, 362/265, 362/373, 362/543, 362/544, 362/545, 362/646, 362/650, 362/218, 362/294, 362/249.02, 362/345, 362/547
• US Class Current: 362/373
• CPC Class Codes: F21K 9/23 Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21K 9/238 Arrangement or mounting of circuit elements integrated in the light source
• CPC Class Codes: F21V 17/101 permanently, e.g. welding, gluing or riveting
• CPC Class Codes: F21V 23/002 Arrangements of cables or conductors inside a lighting device, e.g. means for guiding along parts of the housing or in a pivoting arm
• CPC Class Codes: F21V 23/006 the substrate being distinct from the light source holder
• CPC Class Codes: F21V 29/507 of means for protecting lighting devices from damage, e.g. housings
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 29/713 in direct thermal and mechanical contact of each other to form a single system
• CPC Class Codes: F21V 29/773 the planes containing the fins or blades having the direction of the light emitting axis
• CPC Class Codes: F21V 29/83 the elements having apertures, ducts or channels, e.g. heat radiation holes
• CPC Class Codes: F21V 29/89 Metals
• CPC Class Codes: F21V 3/00 Globes; Bowls; Cover glasses with refracting properties F21V5/00; with reflecting properties F21V7/00; characterised by cooling arrangements F21V29/506
• CPC Class Codes: F21V 9/08 for producing coloured light, e.g. monochromatic; for reducing intensity of light with provision for controlling the colour F21V9/40
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H05B 45/30 Driver circuits
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A lamp includes an outer shell having heat conductivity, a base provided in the outer shell, and a cover provided in the outer shell. The outer shell has a light source support, and a heat radiating surface exposed to the outside of the outer shell. The light source support is formed integral with the heat radiating surface. A light source is supported on the light source support. The light source is heated during lighting, and thermally connected to the light source support. The light source is covered with the cover.

Claims

1. A lamp comprising:

an outer shell with heat conductivity, wherein the outer shell includes a light source support, and a heat radiating surface exposed to an outside of the outer shell, wherein the light source support is formed integrally with the heat radiating surface;

a base provided in the outer shell;

a board on which a thermal diffusion layer is integrally stacked on a rear surface of the board, the rear surface of the board being fixed to the light source support, the board being fixed to the light source support through a screw at a center thereof such that the thermal diffusion layer is disposed between the board and the light source support, and being thermally connected to the light source support, wherein the thermal diffusion layer includes a plurality of areas, wherein each of the plurality of areas is at least partially divided from another one of the plurality of areas by a respective slit of a plurality of slits in the thermal diffusion layer, each slit extending from an outer peripheral edge of the thermal diffusion layer in a radial direction toward the center of the board;

a plurality of heat generating light-emitting diodes mounted on the board at positions substantially evenly spaced from the center of the board so as to surround the screw; and

a translucent cover provided in the outer shell so as to cover the light-emitting diodes,

wherein at least one light-emitting diode is located entirely within an area of the board defined by a region of the thermal diffusion layer surrounded by two adjacent slits and an imaginary line connecting respective ends of the two adjacent slits, the respective ends of the two adjacent slits being ends closest to the center of the board, wherein a first slit of the two adjacent slits is disposed on a first circumferential side of the at least one light-emitting diode and a second slit of the two adjacent slits is disposed on a second circumferential side of the at least one light-emitting diode.

2. The lamp of claim 1, wherein the light-emitting diodes are arranged around the screw with intervals between each other.

3. The lamp of claim 1, wherein the board is thermally connected to the light source support so as to conduct heat generated by the light-emitting diodes to the light source support.

4. The lamp of claim 1, wherein the light source support of the outer shell comprises a flat supporting surface to which the board is faced, and a screw hole at a center of the flat supporting surface, the screw penetrating the board and inserted into the screw hole.

5. The lamp of claim 1, further including a screw hole arranged in the center of the board and wherein the slit extends from the outer peripheral edge of the board toward the screw hole.

6. The lamp of claim 1, wherein each light-emitting diode of the plurality of light-emitting diodes is mounted within a single respective one of the plurality of areas of the thermal diffusion layer.

7. The lamp of claim 1, wherein a center of emission of the light-emitting diode is located at a substantially center of the region surrounded by the imaginary line and the two slits.

8. The lamp of claim 1, wherein the light-emitting diode has a rectangular outer shape, and the light-emitting diode is mounted in the area of the board such that two sides of the light-emitting diode are substantially parallel to the imaginary line.

9. The lamp of claim 1, further comprising a lighting circuit which includes:

a wiring board having a first surface and a second surface; and

a circuit component mounted on either one of the first surface and the second surface, the lighting circuit being disposed such that the first surface and the second surface are parallel with a central axis of the lamp, wherein at least one slit crosses a region defined by projecting an board-side end side of the wiring board onto the thermal diffusion layer.

11. The lamp of claim 1, wherein the thermal diffusion layer includes a first area, a second area and a third area,

wherein the first area is divided from the second area by a first slit in the thermal diffusion layer, and

wherein the second area is divided from the third area by a second slit in the thermal diffusion layer.

12. The lamp of claim 11, wherein the first slit and the second slit extend in different directions.

13. The lamp of claim 11, wherein an imaginary circumferential line connecting a first light emitting diode disposed within the first area and a second light emitting diode disposed within a second area crosses the first slit.

10. A lighting apparatus comprising:

a board including an attachment point configured for attachment to one or more other devices;

a plurality of heat generating light-emitting diodes mounted on the board, wherein, of light-emitting diodes, only the plurality of heat generating light-emitting diodes are mounted on the board;

a thermal diffusion layer stacked on a rear surface of the board, the rear surface of the board being fixed to the one or more other devices, the thermal diffusion layer being disposed between the board and the one or more other devices to conduct heat generated by the plurality of light-emitting diodes to the one or more other devices, wherein the thermal diffusion layer includes a plurality of areas, wherein each of the plurality of areas is at least partially divided from another one of the plurality of areas by a respective slit of a plurality of slits in the thermal diffusion layer, each slit extending from an outer peripheral edge of the thermal diffusion layer in a radial direction toward a center of the board; and

a translucent cover covering the plurality of light-emitting diodes without any intervening covers,

wherein at least one light-emitting diode is located entirely within an area of the board defined by a region of the thermal diffusion layer surrounded by two adjacent slits and an imaginary line connecting respective ends of the two adjacent slits, the respective ends of the two adjacent slits being ends closest to the center of the board, wherein a first slit of the two adjacent slits is disposed on a first circumferential side of the at least one light-emitting diode and a second slit of the two adjacent slits is disposed on a second circumferential side of the at least one light-emitting diode.

14. The lighting apparatus of claim 10, further including a screw hole arranged in the center of the board and wherein the slit extends from the outer peripheral edge of the board toward the screw hole.

15. The lighting apparatus of claim 10, wherein a center of emission of a light-emitting diode of the at least one light-emitting diode is located substantially at a center of the region surrounded by the imaginary line and the two slits.

16. The lighting apparatus of claim 10, wherein the at least one light-emitting diode has a rectangular outer shape, and the light-emitting diode is mounted in the area of the board such that two sides of the at least one light-emitting diode are substantially parallel to the imaginary line.

17. The lighting apparatus of claim 10, further comprising a lighting circuit which includes:

a wiring board having a first surface and a second surface; and

a circuit component mounted on either one of the first surface and the second surface, the lighting circuit being disposed such that the first surface and the second surface are parallel with a central axis of the lighting apparatus, wherein at least one slit crosses a region defined by projecting an board-side end side of the wiring board onto the thermal diffusion layer.