Multispectral therapeutic light source

• US 8,858,607 B1
• Filed: 03/17/2014
• Issued: 10/14/2014
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Gary W. Jones
• Original Assignee: Gary W. Jones
• Inventors: Jones, Gary W.
• Primary Examiner(s): Crandall, Lynsey
• Assistant Examiner(s): Nganga, Boniface N
• Application Number:
  US14/217,356
• Publication Number:
  US 20140288351A1
• Time in Patent Office: 211 Days
• Field of Search: 607 88- 90, 606/9
• US Class Current: 607/88
• CPC Class Codes: A61N 1/0452 Specially adapted for transcutaneous muscle stimulation [TMS]
• CPC Class Codes: A61N 1/0456 Specially adapted for transcutaneous electrical nerve stimulation [TENS]
• CPC Class Codes: A61N 2/002 in combination with another treatment
• CPC Class Codes: A61N 2005/005 for cooling the radiator
• CPC Class Codes: A61N 2005/0626 Monitoring, verifying, controlling systems and methods
• CPC Class Codes: A61N 2005/0632 Constructional aspects of the apparatus
• CPC Class Codes: A61N 2005/0652 Arrays of diodes
• CPC Class Codes: A61N 5/06 using light
• CPC Class Codes: A61N 5/0616 Skin treatment other than tanning
• CPC Class Codes: A61N 5/0624 for eliminating microbes, germs, bacteria on or in the body

Abstract

A light source apparatus including light spectrum-converting materials that emit light primarily over large portions of the 360 nm-480 nm and the 590-860 nm spectral range is provided. This apparatus provides a cooled, high-luminance, high-efficiency light source that can provide a broader spectrum of light within these spectral ranges than has been cost-practical by using many different dominant peak emission LEDs. Up to 15% of the output radiant power may be in the spectral range 350-480 nm in one embodiment of this device, unless a specific separate source and lamp operating mode is provided for the violet and UV. Control methods for light exposure dose based on monitoring and controlling reflected or backscattered light from the illuminated surface and new heat management methods are also provided. This flexible or rigid light source may be designed into a wide range of sizes or shapes that can be adjusted to fit over or around portions of the bodies of humans or animals being treated, or mounted in such a way as to provide the special spectrum light to other materials or biological processes. This new light source can be designed to provide a cost-effective therapeutic light source for photodynamic therapy, intense pulsed light, for low light level therapy, diagnostics, medical and other biological applications as well as certain non-organic applications.

Claims

1. A light emitting device for generating a predominantly non-coherent output light, comprising one or more spectrum converters, one or more LEDs, and one or more power supplies arranged for energizing the one or more LEDs, wherein the device is configured to produce the output light with an output photon flux that is predominantly in the orange-to-near-infrared (ONIR) 595 nm-960 nm spectral range, and with light energy at all wavelengths within such ONIR spectral range, wherein the light emitting device exhibits all the following characteristics:

(a) one or more of the LEDs are overlaid with one or more spectrum-converting fluorescent and/or phosphorescent containing materials or photonic spectrum-shifting structures, as said spectrum converters;

(b) the LEDs and spectrum converters in the light emitting device are configured so that LED light converted by the spectrum converters contributes over 25% of the total output radiant light power of the output light;

(c) internal quantum yield of spectrum converters averages over 60% when independent of the light emitting device and under optimal conditions;

(d) one(s) of the one or more LEDs to be spectrum converted provide dominant spectral emission peaks between 350 nm and 480 nm and/or between 590 and 780 nm;

(e) 350 nm and 480 nm dominant peak LEDs with spectrum converters use a phosphor or QD as the spectrum converter for absorption of over 70% of the normal angle LED radiant power light;

(f) 600 nm-780 nm dominant emission peak LEDs with spectrum converters use a fluorescent dye or QD spectrum converter for absorption of over 30% of the normal angle LED radiant power light;

(g) over 70% of the total output light from the device is in the 595-960 nm spectral range;

(h) at least 1% of the highest radiant power peak in the 600 nm-750 nm part of the emitted light spectrum of the output light is provided at all wavelengths between 600 nm and 820 nm;

(i) LED(s) of the one or more LEDs, whose light is not significantly absorbed by the spectrum converters comprise LEDs with dominant peak wavelengths within the 350 nm-480 nm spectral range and/or within the 650 nm to 960 nm spectral range;

(j) the device comprises a lighted window at which the light output is emitted, and the device provides at least 5 mW/cm² average radiant power output in a primary lighted portion of the lighted window and the primary lighted portion of the lighted window comprises a lighted area of at least 4 cm²;

(k) at least 60% of the area of the primary lighted portion of the lighted window contains over 30% reflective surfaces at the highest spectral emission peak of the output light, not including area used by LEDs or spectrum converters, to reflect light back into the output light;

(l) LED light is provided by at least one of the one or more LEDs behind the lighted window, in the perimeter of the lighted window, or brought to the lighted window using fiber optics;

(m) a thermal controller is arranged to interrupt or reduce power from the one or more power supplies when the temperature at the LED heat sink or at the LEDs inside the device exceeds a predetermined value; and

(n) wherein when the LED light is not brought to the window by fiber optics, the thermal controller is effective to prevent the light-output side surface temperature of the device from exceeding 70°

C. after 60 minutes of device operation in a 35°

C. ambient environment.

2. The device of claim 1, wherein the spectrum converters comprise a phosphor, fluorescent or phosphorescent dye, and/or quantum dots with substantial light absorption in the under 480 nm spectral range, and/or a fluorescent dye or photonic crystal structure with the majority of its absorption spectrum in the under 650 nm spectral range, and where over 70% of light emission from the spectral converters is within the 595 nm to 950 nm spectral range.

3. The device of claim 1, comprising rows or columns of said LEDs on one or more flexible circuit connection backing arrangements, and/or comprising a multiplicity of rigid LED modules that can be placed so as to provide therapy light from two or more angles.

4. The device of claim 1, comprising control circuitry configured to operate the device at a constant luminance, or modulated at one or more frequencies and at one or more duty cycles.

5. The device of claim 1, comprising a backside heat sink structure comprising heat conducting belt loops configured to dissipate at least 25% of the total heat load from the one or more LEDs and/or comprising sections of heat conducting belts in contact with said belt loops.

6. The device of claim 1, comprising a backside heat sink structure that permits air flow around and/or through a backside radiator that includes four or more heat conducting materials formed as fins, waves, tubes, or folds bonded to a heat conducting base structure.

7. The device of claim 1, comprising a backside heat sink structure.

8. The device of claim 1, wherein the lighted window comprises one or more windows on a top side of the device where the light output is emitted, wherein

the active-light window area in front of the LEDs has one or more translucent windows providing low thermal conduction to the skin or other tissue, comprising a 2D or 3D matrix of liquid, gel, or air filled gas pockets or channels, and comprising low-thermal conducting top surface materials;

air or gas is flowed through the pockets or channels to improve heat removal;

bumps and/or raised patterns and/or recessed patterns are disposed between two or more transparent layers between the one or more LEDs and the windows;

bumps or fiber-like extensions of surface material, or a matrix of LED-coupled fibers protrudes through a window;

a top outer surface of a window comprises a grid of wells to provide air pockets to reduce heat transfer through the windows and/or to hold materials for application to the skin; and

/or

the lighted window is formed of a low index of refraction silicone or multiple layers of low index of refraction coatings or films are provided at a surface of the lighted window.

9. The device of claim 1, comprising a monitoring and control assembly including one or more light sensors placed in, on, and/or near the lighted window, facing toward a target surface when the device is in use so that the sensor(s) detect reflected light from the target, with the sensor(s) arranged to provide input to a controller circuit to adjust light intensity based on reflectivity, and/or to adjust the time of treatment.

10. The device of claim 1, comprising a monitoring and control assembly including one or more temperature sensor(s) arranged to directly or indirectly monitor a target surface temperature and provide corresponding input to a controller configured to modify light intensity and/or treatment time of the device.

11. The device of claim 1, wherein the LEDs are positioned toward bundles of fiber optic loops or coils to concentrate light in a forward direction and comprising phosphors, quantum dots, fluorescent or phosphorescent dye, dye-doped fibers, and/or photonic crystal fibers to provide spectrum conversion.

12. The device of claim 1, comprising one or more piezoelectric, capacitive, inductive, or magnetostrictive transducers or motors to generate sonic and/or ultrasonic energy and/or vibration from, and/or in the vicinity of the output light as continuous and/or pulsed energy.

13. The device of claim 1, comprising electrodes configured to generate pulsed AC current to stimulate tissue surface and tissue locally under and near the output light.

14. The device of claim 1, comprising two or more over 5 gauss magnets.

15. The device of claim 1, comprising one or more controllers that are programmed to turn the device off at an end of a programmed time.

16. The device of claim 1, comprising at least one of:

(i) a cooling system configured to pump or suction air through an interior region of the device (ii) a cooling system configured to pump or suction air over a heat sink in the device, and (iii) a water recirculation heat exchanger.

17. The device of claim 1, comprising a diaphragm or bellows air pumped cooling system.

18. The device of claim 1, wherein the one or more LEDs comprise an LED array, and wherein the device comprises channels arranged for peristaltic air pumping when the device is bent and/or moved, to increase convection flow in and out of the channels to effect heat removal from the LED array.

19. A method of light therapy treatment of a subject in need thereof, said method comprising generating a modified light spectrum output, and exposing a body region of the subject to the light output thereof, wherein the modified light spectrum output is a predominantly non-coherent output light that is generated by a light emitting device comprising one or more spectrum converters, one or more LEDs, and one or more power supplies arranged for energizing the one or more LEDs, wherein the device is configured to produce the output light with an output photon flux that is predominantly in the orange-to-near-infrared (ONIR) 595 nm-960 nm spectral range, and with light energy at all wavelengths within such ONIR spectral range, wherein the light emitting device exhibits all the following characteristics:

(a) one or more of the LEDs are overlaid with one or more spectrum-converting fluorescent and/or phosphorescent containing materials or photonic spectrum-shifting structures, as said spectrum converters;

(b) the LEDs and spectrum converters in the light emitting device are configured so that LED light converted by the spectrum converters contributes over 25% of the total output radiant light power of the output light;

(c) internal Quantum yield of spectrum converters averages over 60% when independent of the light emitting device and under optimal conditions;

(d) one(s) of the one or more LEDs to be spectrum converted provide dominant spectral emission peaks between 350 nm and 480 nm and/or between 590 and 780 nm;

(e) 350 nm and 480 nm dominant peak LEDs with spectrum converters use a phosphor or QD as the spectrum converter for absorption of over 70% of the normal angle LED radiant Dower light;

(f) 600 nm-780 nm dominant emission peak LEDs with spectrum converters use a fluorescent dye or QD spectrum converter for absorption of over 30% of the normal angle LED radiant power light;

(g) over 70% of the total output light from the device is in the 595-960 nm spectral range;

(h) at least 1% of the highest radiant power peak in the 600 nm-750 nm part of the emitted light spectrum of the output light is provided at all wavelengths between 600 nm and 820 nm;

(i) LED(s) of the one or more LEDs, whose light is not significantly absorbed by the spectrum converters comprise LEDs with dominant peak wavelengths within the 350 nm-480 nm spectral range and/or within the 650 nm to 960 nm spectral range;

(j) the device comprises a lighted window at which the light output is emitted, and the device provides at least 5 mW/cm² average radiant power output in a primary lighted portion of the lighted window and the primary lighted portion of the lighted window comprises a lighted area of at least 4 cm²;

(k) at least 60% of the area of the primary lighted portion of the lighted window contains over 30% reflective surfaces at the highest spectral emission peak of the output light, not including area used by LEDs or spectrum converters, to reflect light back into the output light;

(l) LED light is provided by at least one of the one or more LEDs behind the lighted window, in the perimeter of the lighted window, or brought to the lighted window using fiber optics;

(m) a thermal controller is arranged to interrupt or reduce power from the one or more power supplies when the temperature at the LED heat sink or at the LEDs inside the device exceeds a predetermined value; and

(n) wherein when the LED light is not brought to the window by fiber optics, the thermal controller is effective to prevent the light-output side surface temperature of the device from exceeding 70°

C. after 60 minutes of device operation in a 35°

C. ambient environment.

20. The method of claim 19, wherein the light therapy treatment is carried out to treat:

joints and muscles for reducing pain and inflammation;

wounds for improving the rate of wound healing;

acne, rosacea, skin tone, and other dermatological conditions, to improve healing, and reduce the population of bacteria or fungus that are directly or indirectly photosensitive to the light spectrum of the light therapy treatment;

muscles for enhancing regeneration of tissue after exercise or other stress;

bone areas to repair damage and improve bone density;

head, neck, spine, or other body areas, for pain and inflammation, for mood treatments, for reducing damage from brain injuries, or for increasing generation of nerve stem cell;

veterinary subjects;

photochemicals from food, herbs, and/or photochemical drugs for phototherapies;

plants to enhance plant or algae growth or to control other plant functions selected from the group consisting of ripening, seed formation, and bud formation;

or

water and other fluids to activate photosensitizers for purification and/or antimicrobial and/or other pathogen treatments.