Assembly for water filtration using a tube manifold to minimise backwash

• US 8,858,796 B2
• Filed: 08/22/2006
• Issued: 10/14/2014
• Est. Priority Date: 08/22/2005
• Status: Active Grant

• Current Assignee: Evoqua Water Technologies LLC (Xylem, Inc.)
• Original Assignee: Evoqua Water Technologies LLC (Xylem, Inc.)
• Inventors: Cox, David John, Johnson, Warren Thomas
• Primary Examiner(s): Mellon, David C
• Application Number:
  US12/064,409
• Publication Number:
  US 20080190846A1
• Time in Patent Office: 2,975 Days
• Field of Search: 210/634, 210/106, 210/108, 210/121, 210/123, 210/455, 210/275, 210/321.6, 210/321.69, 210/321.72, 210/321.73, 210/321.75, 210/321.87, 210/33.01, 210/409, 210/411, 210/425, 210/426, 210/427, 210/429, 210/431, 210/432, 210/321.8, 210/323.2, 210/321.89, 210/321.78, 210/321.79, 210/321.88, 210/500.2, 210/3, 210/636, 210/637, 210/136, 210/104, 210/257.2, 210/258, 210/407, 210/410, 210/412, 210/416.1, 210/416.3, 210/418, 210/419, 96 7- 11
• US Class Current: 210/321.69
• CPC Class Codes: B01D 2313/18 Specific valves
• CPC Class Codes: B01D 2313/201 Closed housing, vessels or containers
• CPC Class Codes: B01D 2313/26 Specific gas distributors or gas intakes
• CPC Class Codes: B01D 2313/48 Mechanisms for switching between regular separation operations and washing
• CPC Class Codes: B01D 2313/90 Additional auxiliary systems integrated with the module or apparatus
• CPC Class Codes: B01D 2315/06 Submerged-type; Immersion type
• CPC Class Codes: B01D 2315/18 Time sequence of one or more process steps carried out periodically within one apparatus
• CPC Class Codes: B01D 2315/20 Operation control schemes defined by a periodically repeated sequence comprising filtration cycles combined with cleaning or gas supply, e.g. aeration
• CPC Class Codes: B01D 2321/04 Backflushing
• CPC Class Codes: B01D 2321/10 Use of feed
• CPC Class Codes: B01D 61/18 Apparatus therefor
• CPC Class Codes: B01D 63/02 Hollow fibre modules
• CPC Class Codes: B01D 65/02 Membrane cleaning or sterilisation ; Membrane regeneration

Abstract

A membrane filtration assembly (10) including having a filtrate carrier (9) for minimizing backwash. The membrane filtration assembly includes a membrane module (5) having one or more permeable hollow membranes (6) supported therein by an upper header (7) and a lower header (8). The filtrate carrier (9) extends between the upper (7) and lower (8) headers to allow filtrate to be collected from either or both ends of membranes (6). A filtrate collection chamber (18) is associated with the upper (7) and lower headers (9) and in fluid communication with lumens of the membranes (6) for collecting filtrate withdrawn through said membrane lumens. A filtration chamber (11) is provided for receiving feed liquid to be applied to the surface of membranes (6) within the module (5). The filtration chamber (11) includes an open end for receiving the feed liquid. The open end is located beyond the height of the module (5) to enable gravity feed.

Claims

1. A membrane filtration assembly comprising:

a membrane module having one or more permeable hollow membranes extending between an upper header and a lower header;

a filtrate collection chamber associated with the upper header and the lower header and in fluid communication with lumens of said membranes, said filtrate collection chamber configured to collect filtrate withdrawn through said membrane lumens;

a filtration chamber configured to receive feed liquid to be applied to the surface of membranes within said membrane module, said filtration chamber having an open upper end and a closed lower end, wherein said membrane module is located within said filtration chamber; and

a feed tank configured to provide said feed liquid through said open upper end of said filtration chamber, wherein said filtration chamber is located within said feed tank, said feed tank surrounding said filtration chamber, and said open upper end of said filtration chamber is located at a height above the upper header of said membrane module.

2. The membrane filtration assembly according to claim 1, wherein a filtrate carrier is provided between and in fluid communication with said filtrate collection chambers.

3. The membrane filtration assembly according to claim 2, wherein said filtrate carrier extends though said membrane module between said headers.

4. The membrane filtration assembly according to claim 1, wherein the open upper end of the filtration chamber is provided with a valve which allows gas flow therethrough while only allowing liquid flow into the filtration chamber.

5. The membrane filtration assembly according to claim 4, wherein said valve comprises a ball valve wherein a valve seat is formed by a truncated conical ceiling of the filtration chamber and said opening is formed in the truncated portion of the cone and wherein a ball of larger diameter than said opening is located within the filtration chamber and has a buoyancy relative to liquid within the filtration chamber such that the ball rises with the liquid level within the filtration chamber to close said opening by bearing against said valve seat.

6. The membrane filtration assembly according to claim 1, wherein a space defined between the filtration chamber and the membrane module is filled with a spacer filler comprising one or more filler elements.

7. The membrane filtration assembly according to claim 1, wherein an aeration backwash device is provided in fluid communication with said filtration chamber for selectively communicating gas and/or liquid to and/or from said filtration chamber.

8. The membrane filtration system according to claim 1, wherein said filtration chamber is integrally formed in one piece or comprises multiple elements.

9. The membrane filtration system according to claim 1, wherein at least one of the headers is provided with an opening or openings to allow the flow of fluid therethrough.

10. The membrane filtration assembly according to claim 3, wherein said membrane module has a center and wherein said filtrate carrier is located in the center of said membrane module.

11. The membrane filtration assembly according to claim 6, wherein said spacer filler has an exterior cross section closely resembling the cross section of said filtration chamber and an internal cross section closely resembling a cross section of said membrane module.

12. The membrane filtration assembly according to claim 1, further comprising an annular communication chamber surrounding a portion of the membrane module, said annular communication chamber comprising a through-opening selectively coupled to a source of aeration gas and configured to direct aeration gas into the membrane module.

13. The membrane filtration assembly according to claim 12, wherein said annular communication chamber further comprises a through-opening selectively coupled to a source of backwash liquid and configured to direct backwash liquid into said membrane module.

14. The membrane filtration assembly according to claim 12, wherein said annular communication chamber is configured to provide for the selective flow of gas, feed liquid, and backwash liquid into said membrane module and draindown of waste liquid from said membrane module.

15. The membrane filtration assembly according to claim 1, further comprising an aeration, feed, backwash, and draindown header configured to selectively provide a flow of gas, feed liquid, and backwash liquid into said membrane module and draindown of waste liquid from said membrane module.