Electromechanical conversion system with moving magnets; acoustic diffuser comprising said system and a moving member that generates sound waves

• US 8,861,776 B2
• Filed: 03/21/2011
• Issued: 10/14/2014
• Est. Priority Date: 03/25/2010
• Status: Active Grant

• Current Assignee: Claudio Lastrucci
• Original Assignee: Claudio Lastrucci
• Inventors: Lastrucci, Claudio
• Primary Examiner(s): Ensey, Brian
• Assistant Examiner(s): Diaz, Sabrina
• Application Number:
  US13/636,819
• Publication Number:
  US 20130010999A1
• Time in Patent Office: 1,303 Days
• Field of Search: 381/150, 381/190, 381/398, 381/400, 381/407, 381/409, 381/410, 381/412, 381/416, 310/12.16
• US Class Current: 381/396
• CPC Class Codes: H02K 33/16 with polarised armatures moving in alternate directions by reversal or energisation of a single coil system
• CPC Class Codes: H04R 11/02 Loudspeakers

Abstract

The invention relates to an electromechanical conversion system comprising: a fixed supporting structure, a movable element with respect to the fixed structure; at least one excitation coil; and at least one permanent magnet for generating an excitation magnetic field. The permanent magnet is integral with the movable element and the coil is integral with the fixed supporting structure. Moreover, a ferromagnetic circuit is provided fixed with respect to the structure and cooperating with the permanent magnet.

Claims

1. An electromechanical conversion system comprising:

a fixed supporting structure;

a movable element, said movable element being movable with respect to the fixed supporting structure according to a direction of motion;

at least one excitation coil comprising a strip shaped conductor wound about a coil axis, said coil axis being orthogonal to said direction of motion of said movable element, said movable element being arranged outside said excitation coil;

at least one magnet for generating an excitation magnetic field, wherein said at least one magnet is integral with the movable element and said excitation coil is integral with the fixed supporting structure, said at least one magnet comprising poles, said poles being aligned orthogonal to said direction of motion; and

a ferromagnetic circuit cooperating with said at least one magnet, said ferromagnetic circuit being fixed with respect to said fixed supporting structure, wherein a plurality of plates of ferromagnetic material forming part of said ferromagnetic circuit are inserted between turns of said excitation coil.

2. A system according to claim 1, wherein:

said conductor is in a shape of a strip of rectangular cross section with a major dimension and a minor dimension, the major dimension of the cross section of the conductor being parallel to an axis of the excitation coil and the minor dimension of the cross section of the conductor being orthogonal to the axis of the excitation coil, said strip being wound to form mutually superimposed turns which are gradually distanced from the axis of the excitation coil.

3. A system according to claim 1, wherein:

said plates of ferromagnetic material project at least from a first face of the excitation coil, orthogonal to an axis of the excitation coil; and

a projecting part of said plates is interfaced with a portion of said ferromagnetic circuit arranged outside the excitation coil.

4. A system according to claim 3, wherein said portion of ferromagnetic circuit is formed by ferromagnetic plates positioned side by side, mutually parallel and substantially orthogonal to the ferromagnetic plates interposed between the turns of the excitation coil.

5. A system according to claim 3, wherein said plates of ferromagnetic material interposed between the turns of the excitation coil project from a second face of the excitation coil, parallel to said first face.

6. A system according to claim 1, wherein said at least one magnet is arranged with at least one pole thereof facing said at least one excitation coil.

7. A system according to claim 1, wherein said movable element is integral with two permanent magnets arranged with opposite polarities.

8. A system according to claim 1, further comprising:

another excitation coil to provide at least two excitation coils, said at least two excitation coils mutually facing and defining therebetween an air gap, wherein said movable element is arranged for moving according to said direction of motion orthogonal to axes of said two excitation coils, said at least one magnet being arranged with opposed magnetic poles facing said at least two excitation coils.

9. A system according to claim 8, wherein:

in each of said at least two excitation coils are inserted ferromagnetic plates interposed between the turns of the excitation coil and projecting from both faces of the at least two excitation coils, the opposed plates inserted between the turns of the at least two excitation coils defining an air gap of said ferromagnetic circuit between the at least two excitation coils, said ferromagnetic circuit comprising the plates inserted in the at least two excitation coils and portions of said ferromagnetic circuit outside the at least two excitation coils, arranged on the outside of the faces of the at least two excitation coils opposite said air gap.

10. A system according to claim 8, wherein:

a magnetic flux in the portion of said ferromagnetic circuit formed by the plates interposed between the turns of the excitation coils is substantially parallel to an axis of the at least two excitation coils and to main surfaces of said plates interposed between the turns of the at least two excitation coils; and

outside said at least two excitation coils said magnetic field is substantially orthogonal to the main surfaces of the plates interposed between the turns of the at least two excitation coils and to the axis of the at least two excitation coils.

11. A system according to claim 8, wherein sheets made of material with low friction coefficient are inserted in said air gap, interposed between each excitation coil and the movable element.

12. A system according to claim 8, wherein a lubricant is contained in said air gap.

13. A system according to claim 1, wherein said at least one excitation coil comprises turns of elongated shape forming a set of turns, whose cross section according to a plane orthogonal to the coil axis is approximately rectangular with a major side and a minor side, a force caused by circulation of electric current in said excitation coil orthogonal to said major side acting on the movable element.

14. A system according to claim 8, wherein said movable element comprises at least two permanent magnets mutually connected mechanically and arranged between said two excitation coils, said two permanent magnets being configured and positioned in a substantially symmetrical manner with respect to a plane orthogonal to mutually opposed faces of the excitation coils and to a direction of a force acting on the movable element caused by circulation of electric current in said excitation coils.

15. A system according to claim 14, wherein said at least two permanent magnets are arranged with opposite polarities, one of said at least two permanent magnets being oriented with a north pole toward said at least one excitation coil and a south pole toward said another excitation coil and another one of said magnets being oriented with a south pole toward said at least one excitation coil and with a north pole toward said another excitation coil.

16. A system according to claim 14, wherein said at least two permanent magnets are shaped and arranged so as to generate return forces toward a centered rest position with respect to said two excitation coils.

17. A system according to claim 14, wherein said permanent magnets are shaped and arranged to generate a centering force with respect to a median axis parallel to the direction of the force acting on the movable element induced by the current circulating in said excitation coils.

18. A system according to claim 16, wherein said at least two permanent magnets are shaped so as to generate a return force toward a position of minimum reluctance of the ferromagnetic circuit defining a rest position of said movable element.

19. A system according to claim 18, wherein said at least two permanent magnets are shaped to define two magnetic stops that limit a position of maximum displacement of the movable element with respect to a rest position in both directions of movement caused by the circulation of electric current in said excitation coils.

20. A system according to claim 16, wherein each of said two permanent magnets comprises an edge facing outside the air gap and substantially orthogonal to the direction of movement induced by the electric current circulating in said at least two excitation coils, each of said edges having sloping end segments, forming appendages facing outside the air gap with respect to a central portion of the respective edge, on each magnet said appendages being substantially symmetrical with respect to a plane parallel to the direction of movement of the movable element and to axes of the excitation coils.

21. A system according to claim 3, wherein:

said conductor is in a shape of a strip of rectangular cross section with a major dimension and a minor dimension, the major dimension of the cross section of the conductor being parallel to an axis of the excitation coil and the minor dimension of the cross section of the conductor being orthogonal to the axis of the excitation coil, said strip being wound to form mutually superimposed turns which are gradually distanced from the axis of the excitation coil.

22. A system according to claim 2, wherein:

said plates of ferromagnetic material project at least from a first face of the excitation coil, orthogonal to an axis of the excitation coil; and

a projecting part of said plates is interfaced with a portion of said ferromagnetic circuit arranged outside the excitation coil.

23. A system according to claim 22, wherein said portion of ferromagnetic circuit is formed by ferromagnetic plates positioned side by side, mutually parallel and substantially orthogonal to the ferromagnetic plates interposed between the turns of the excitation coil.

24. An electromechanical conversion system comprising:

a fixed supporting structure;

a movable element, said movable element being movable in a direction of motion with respect to said fixed supporting structure;

at least one excitation coil integral with said fixed supporting structure, said at least one excitation coil being made of a strip shaped conductor wound about a coil axis, said coil axis being orthogonal to said direction of motion of said movable element, said movable element being arranged at a position outside of said at least one excitation coil;

at least one magnet for generating an excitation magnetic field, integral with said movable element, said magnet comprising poles aligned orthogonal to said direction of motion; and

a ferromagnetic circuit fixed with respect to said fixed supporting structure and cooperating with said at least one magnet, wherein said ferromagnetic circuit is formed at least in part by the at least one excitation coil, said at least one excitation coil being made of ferromagnetic material.

25. A system according to claim 24, wherein:

said conductor is in a shape of a strip of rectangular cross section with a major dimension and a minor dimension, the major dimension of the cross section of the conductor being parallel to an axis of the at least one excitation coil and the minor dimension of the cross section of the conductor being orthogonal to the axis of the at least one excitation coil, said strip being wound to form mutually superimposed turns which are gradually distanced from the axis of the at least one excitation coil.

26. A system according to claim 24, further comprising:

another excitation coil to provide at least two excitation coils, said at least two excitation coils being coaxial and mutually facing each other and defining therebetween an air gap, wherein said movable element is arranged for moving according to said direction of motion orthogonal to the axes of said two excitation coils, wherein said at least one magnet is arranged with opposed magnetic poles facing said at least two excitation coils.

27. An acoustic diffuser comprising:

a housing and a moving diaphragm, whose movement generates sound waves;

at least one electromechanical conversion system comprising a fixed supporting structure, a movable element movable with respect to the fixed supporting structure in a direction of motion, at least one excitation coil comprising a strip shaped conductor spirally wound about a coil axis, at least one magnet for generating an excitation magnetic field and a ferromagnetic circuit cooperating with said at least one magnet, said at least one magnet having poles aligned orthogonal to said direction of motion, said coil axis being orthogonal to said direction of motion of said movable element, said movable element being arranged outside said at least one excitation coil, wherein said at least one magnet is integral with the movable element and said at least one excitation coil is integral with the fixed supporting structure, wherein said ferromagnetic circuit is fixed with respect to said fixed supporting structure, wherein said at least one excitation coil comprises a plurality of plates of ferromagnetic material forming part of said ferromagnetic circuit, said plurality of plates being inserted between turns of said at least one excitation coil, wherein said at least one excitation coil is fixed with respect to the housing and the movable element is constrained to the diaphragm, the movement of the movable element causing vibration of the diaphragm.