Method for controlling movement of travelling carriers

• US 8,862,306 B2
• Filed: 06/20/2013
• Issued: 10/14/2014
• Est. Priority Date: 02/02/2011
• Status: Active Grant

• Current Assignee: Daifuku Company Limited
• Original Assignee: Daifuku Company Limited
• Inventors: Yokota, Toshiaki, Miyoshi, Kazuhiko, Kamei, Masatsugu, Iseki, Atsunobu
• Primary Examiner(s): Khatib, Rami
• Application Number:
  US13/923,051
• Publication Number:
  US 20130282223A1
• Time in Patent Office: 481 Days
• Field of Search: 701/1, 701 22- 27, 701/36, 701116-119, 180/167, 180/168, 180/170
• US Class Current: 701/24
• CPC Class Codes: B62D 65/18 Transportation, conveyor or haulage systems specially adapted for motor vehicle or trailer assembly lines conveyors and haulage in general B65G
• CPC Class Codes: G05D 1/028 using a RF signal

Abstract

A method for controlling movement of travelling carriers includes performing data communication between front and rear adjacent travelling carriers, an on-board communication device provided to the travelling carrier and performing data communication with a ground-based communication device, and the ground-based communication device sending a movement permission signal at one end of a work area to the on-board communication device of a passing travelling carrier; and transmitting the movement permission signal to all of the travelling carriers within the work area from the ground-based communication device via the on-board communication device and the data communication means.

Claims

1. A method for controlling movement of travelling carriers in conveying equipment where self-propelled travelling carriers move on their own at a fixed low operating speed while maintaining continuous motion in a moving direction in a work area within a moving path for the travelling carriers, the method comprising:

providing each of the travelling carriers with a data communication means for performing data communication between front and rear adjacent travelling carriers within the work area and providing each travelling carrier with an on-board communication device operable to perform data communication with a ground-based communication device;

the ground-based communication device being disposed at a first end of the work area, and the ground-based communication device sending a movement permission signal to the on-board communication device of a passing travelling carrier;

transmitting, in first direction, the movement permission signal received by the passing travelling carrier from the ground-based communication device to all other travelling carriers moving within the work area via the data communication means provided to each of the travelling carriers; and

each of the travelling carriers within the work area moving on its own at the operating speed based on the received movement permission signal.

2. The method for controlling movement of travelling carriers according to claim 1, further comprising:

transmitting the movement permission signal to each of the travelling carriers within the work area in a reverse direction, opposite the first direction, via the data communication means of each of the travelling carriers, after the movement permission signal sent from the ground-based communication device reaches a travelling carrier at a second end of the work area opposite the first end; and

returning the movement permission signal from a travelling carrier at the first end of the work area to the ground-based communication device via the on-board communication device.

3. The method for controlling movement of travelling carriers according to claim 2, further comprising:

a travelling carrier unable to move within the work area suspending transmission of the movement permission signal to adjacent travelling carriers;

cutting off sending of the movement permission signal from the ground-based communication device based on no return of the movement permission signal from the travelling carrier at the first end of the work area to the ground-based communication device; and

stopping all of the travelling carriers within the work area.

4. The method for controlling movement of travelling carriers according to claim 1, wherein the data communication means comprises an optical communication means using a photo transmitter-receiver.

5. The method for controlling movement of travelling carriers according to claim 1, wherein the ground-based communication device and the on-board communication device comprise optical communication devices using a photo transmitter-receiver having a fixed range of a communication area elongated in the moving direction of the travelling carriers.

6. The method for controlling movement of travelling carriers according to claim 5, wherein the ground-based communication device comprises a plurality of the optical communication devices, and the respective optical communication devices being disposed at intervals in the moving direction of the travelling carriers so as for respective communication areas to partially overlap.