Method of converting a non-rechargeable flashlight to a rechargeable flashlight

• US 8,863,366 B2
• Filed: 05/18/2011
• Issued: 10/21/2014
• Est. Priority Date: 05/18/2010
• Status: Expired due to Fees

• Current Assignee: Karl Hermann Berger
• Original Assignee: Karl Hermann Berger
• Inventors: Berger, Karl Hermann
• Primary Examiner(s): Bryant, David
• Assistant Examiner(s): Hidalgo-Hernande, Ruth G
• Application Number:
  US13/581,684
• Publication Number:
  US 20120317770A1
• Time in Patent Office: 1,252 Days
• Field of Search: 294/011, 362/183, 362/269, 320/115, 320/113
• US Class Current: 29/401.1
• CPC Class Codes: F21L 4/005 the device being a pocket lamp F21L4/022, F21L4/045, F21L4/085 take precedence
• CPC Class Codes: F21L 4/085 Pocket lamps
• CPC Class Codes: F21V 17/002 with provision for interchangeability, i.e. component parts being especially adapted to be replaced by another part with the same or a different function F21V17/10 takes precedence
• CPC Class Codes: F21V 23/007 enclosed in a casing
• CPC Class Codes: F21V 23/06 the elements being coupling devices , e.g. connectors
• CPC Class Codes: H02J 7/0044 specially adapted for holding portable devices containing batteries H02J7/0045 takes precedence
• CPC Class Codes: Y10T 29/49716 Converting

Abstract

A method for converting a non-rechargeable flashlight to a rechargeable flashlight (100) enables economical and environmentally friendly retrofitting of non-rechargeable flashlights. The method includes removing an original tail cap from the flashlight (100); placing a rechargeable battery (300) into a housing (110) of the flashlight (100); and replacing the original tail cap with a replacement tail cap (305), wherein the replacement tail cap (305) comprises circuitry (320) for receiving electrical power from a recharging base station for recharging the rechargeable battery (300).

Claims

1. A method for converting a non-rechargeable flashlight so that it is rechargeable, the method comprising:

providing a recharging base station comprising a base, and a receptacle configured to receive at least a portion of a replacement tail cap, the receptacle being rotatably connected to the base;

removing an original tail cap from the flashlight;

placing a rechargeable battery into a housing of the flashlight; and

replacing the original tail cap with the replacement tail cap, wherein the replacement tail cap comprises circuitry for receiving electrical power from the recharging base station for recharging the rechargeable battery.

2. The method of claim 1, wherein the circuitry for receiving electrical power from the recharging base station comprises a secondary coil for receiving inductive power from a primary coil in the recharging base station.

3. The method of claim 1, wherein the circuitry for receiving electrical power from the recharging base station comprises external electrical contacts for establishing an electrical connection with corresponding external electrical contacts of the receptacle of the recharging base station.

4. The method of claim 1, wherein the housing and the original tail cap of the non-rechargeable flashlight are cylindrical.

5. The method of claim 1, wherein an external shape and configuration of the replacement tail cap is approximately the same as an external shape and configuration of the original tail cap.

6. The method of claim 1, wherein the rechargeable battery comprises a battery technology selected from the following:

lead acid, lithium ion, lithium sulfur, lithium titanate, nickel cadmium, nickel iron, nickel hydrogen, nickel metal hydride, nickel zinc, and polysulfide bromide.

7. The method of claim 1, wherein the rechargeable battery comprises an integrated voltage converter.

8. The method of claim 1, wherein the replacement tail cap includes a jack-type coupling for electrically connecting the replacement tail cap to the rechargeable battery.

9. The method of claim 1, wherein the base of the recharging base station further comprises a pair of hinge points configured to swivel the receptacle about an axis extending between the hinge points.

10. The method of claim 1, wherein the base of the recharging base station further comprises a planar bottom, and a support leg extending from the base to define an opening between the planar bottom and the support leg, the planar bottom and the support leg are configured so as to rest on top of a flat surface.

11. The method of claim 2, wherein the secondary coil is in communication with the circuitry by a wire, the wire having a length allowing the replacement tail cap to be removed from the housing of the flashlight.

12. The method of claim 3, wherein the external electrical contacts are in communication with the circuitry by a wire, the wire having a length allowing the replacement tail cap to be removed from the housing of the flashlight.

13. The method of claim 9, wherein the hinge points are each located on a support arm extending from the base and configured to support the receptacle a distance from the base to define an opening between the receptacle and the base, the opening is configured to allow the receptacle to swivel in relation to the base.

14. The method of claim 13, wherein the receptacle is configured to receive therein the replacement tail cap and a portion of the housing of the flashlight.

15. The method of claim 14, wherein an internal shape and configuration of the receptacle is approximately the same as an external shape and configuration of the replacement tail cap.