Substructure of a mobile drilling rig with a movable center floor section

• US 8,863,449 B2
• Filed: 04/23/2013
• Issued: 10/21/2014
• Est. Priority Date: 04/24/2012
• Status: Active Grant

• Current Assignee: National Oilwell Varco LP (NOV, Inc.)
• Original Assignee: National Oilwell Varco LP (NOV, Inc.)
• Inventors: Donnally, Robert Benjamin, Ren, Chunqiao, Liu, Xilin
• Primary Examiner(s): Gilbert, William
• Assistant Examiner(s): STEPHAN, BETH A
• Application Number:
  US13/868,676
• Publication Number:
  US 20130276386A1
• Time in Patent Office: 546 Days
• Field of Search: 52111-119, 521/231, 52/40, 521/20, 527/451, 526/510.1, 526/510.7, 527/450.3, 527/450.4, 527/451.7, 527/451.8, 175/57, 254/122, 254/124, 254/126, 254/10.B, 254/2.C
• US Class Current: 52/123.1
• CPC Class Codes: E21B 15/00 Supports for the drilling machine, e.g. derricks or masts

Abstract

Disclosed herein is a raisable substructure of a drilling rig that includes first and second substructure boxes. The first and second substructure boxes of the raisable substructure each include, among other things an upper box and a lower box, wherein each of the upper boxes is adapted to be raised above a respective lower box. The disclosed raisable substructure also includes a movable center floor section that is adapted to be supported by the upper boxes of the first and second substructure boxes, wherein the movable center floor section is further adapted to be slidably moved between the upper boxes during assembly of the drilling rig.

Claims

1. A raisable substructure of a drilling rig, the raisable substructure comprising:

first and second substructure boxes, each comprising an upper box and a lower box, wherein each of said upper boxes is adapted to be raised above a respective lower box; and

a movable center floor section that is adapted to be slidably moved in a substantially horizontal direction while being supported by said upper boxes of said first and second substructure boxes during assembly of said drilling rig.

2. The raisable substructure of claim 1, wherein each of said upper boxes comprises floor sliding means to facilitate said sliding movement of said movable center floor section in said substantially horizontal direction while said movable center floor section is being supported by said upper boxes of said first and second substructure boxes.

3. The raisable substructure of claim 2, wherein said floor sliding means comprises a plurality of roller wheel supports that are adapted to rollingly contact said movable center floor section during said sliding movement of said movable center floor section in said substantially horizontal direction while said movable center floor section is being supported b said upper boxes of said first and second substructure boxes.

4. The raisable substructure of claim 1, wherein said movable center floor section is adapted to be slidably moved in said substantially horizontal direction to a mast installation position while said movable center floor section is being supported by said upper boxes of said first and second substructure boxes so as to facilitate installation of a drilling rig mast above said raisable substructure.

5. The raisable substructure of claim 1, wherein said movable center floor section is adapted to be slidably moved in said substantially horizontal direction to a drawworks installation position while being supported by said upper boxes of said first and second substructure boxes so as to facilitate installation of a drawworks on said raisable substructure.

6. The raisable substructure of claim 5, wherein said movable center floor section is adapted to be slidably moved in said substantially horizontal direction to said drawworks installation position after a drilling rig mast has been installed above said raisable substructure.

7. The raisable substructure of claim 1, wherein said first and second substructure boxes are adapted to be raised and lowered during installation of a drilling rig mast on said raisable substructure and wherein said first and second substructure boxes are adapted to be raised and lowered during installation of a drawworks on said raisable substructure.

8. The raisable substructure of claim 1, further comprising substructure raising means for raising and lowering said upper boxes relative to said respective lower boxes.

9. The raisable substructure of claim 8, wherein said substructure raising means comprises at least one of a hydraulic cylinder apparatus, a pneumatic cylinder apparatus, a screw mechanism and a gear mechanism.

10. The raisable substructure of claim 1, further comprising mast raising means for raising and lowering a drilling rig mast that is pivotably attached to said raisable substructure.

11. The raisable substructure of claim 10, wherein said mast raising means comprises at least one of a hydraulic cylinder apparatus and a pneumatic cylinder apparatus.

12. A substructure of a drilling rig, the substructure comprising:

first and second raisable substructure boxes, each comprising;

a lower substructure box;

an upper substructure box comprising a plurality of roller wheel supports;

at least one substructure raising apparatus pivotably attached to said upper and lower substructure boxes, said at least one substructure raising apparatus being adapted to raise said upper substructure box relative to said lower substructure box during assembly and erection of said drilling rig; and

a movable center floor section supported by said upper substructure boxes of said first and second raisable substructure boxes, wherein said movable center floor section is adapted to be slidably moved between said upper substructure boxes on at least one of said plurality of roller wheel supports during said assembly of said drilling rig.

13. The substructure of claim 12, wherein said movable center floor section is adapted to be slidably moved to a first position to facilitate installation of a drilling rig mast on said substructure, said movable center floor section being further adapted to be slidably moved to a second position to facilitate installation of a drawworks on said substructure.

14. The substructure of claim 12, wherein said movable center floor section is adapted to be raised off of said plurality of roller wheel supports after at least one of a drilling rig mast and a drawworks has been installed on said substructure.

15. The substructure of claim 14, further comprising a plurality of support posts that are adapted to temporarily support said movable center floor section after said movable center floor section has been raised off of said plurality of roller wheel supports.

16. The substructure of claim 14, further comprising a plurality of spacers that are adapted to be positioned between said upper substructure boxes and said movable center floor section after said movable center floor section has been raised off of said plurality of roller wheel supports, said plurality of spacers being further adapted to support said movable center floor section in a fixed position on said upper substructure boxes during drilling operations.

17. The substructure of claim 16, wherein said plurality of spacers comprises a plurality of fixed spacers and a plurality of movable spacers, each of said plurality of movable spacers being adapted to be positioned above a respective one of said plurality of fixed spacers after said movable center floor section has been raised off of said plurality of roller wheel supports.

18. The substructure of claim 17, further comprising spacer moving means for moving each of said plurality of movable spacers to said position above said respective one of said plurality of fixed spacers.

19. The substructure of claim 12, further comprising a plurality of mast erection apparatuses that are pivotably connected to said substructure, said mast erection apparatuses being adapted to raise a drilling rig mast to an operating position above said substructure.

20. A method, comprising:

positioning a first substructure box of a raisable substructure adjacent to and laterally spaced apart from a second substructure box of said raisable substructure;

supporting a movable center floor section between said first and second substructure boxes;

slidably moving said movable center floor section along said first and second substructure boxes in a substantially horizontal direction to a mast installation position while said movable center floor section is being supported by said first and second substructure boxes;

removably coupling said movable center floor section to a bottom mast section of a drilling rig mast;

slidably moving said movable center floor section with said bottom mast section removably coupled thereto to a mast attachment position; and

pivotably attaching said bottom mast section to said first and second substructure boxes.

21. The method of claim 20, wherein supporting said movable center floor section between said first and second substructure boxes comprises positioning said movable center floor section at least partially in an open space between said first and second substructure boxes and raising said first and second substructure boxes to lift said movable center floor section.

22. The method of claim 20, further comprising assembling at least one further mast section of said drilling rig mast to said bottom mast section and raising said assembled drilling rig mast to an operating position above said raisable substructure.

23. The method of claim 22, wherein assembling said at least one further mast section of said drilling rig mast to said bottom mast section comprises pivotably rotating said pivotably attached bottom mast section.

24. The method of claim 20, wherein slidably moving said movable center floor section to a mast attachment position comprises substantially aligning a pinned connection on said bottom mast section with a pinned connection on a mast support shoe.

25. The method of claim 20, further comprising slidably moving said movable center floor section to a drawworks installation position and removably attaching a drawworks to said movable center floor section.

26. The method of claim 25, wherein removably attaching said drawworks to said movable center floor section comprises raising said raisable substructure.

27. A raisable substructure of a drilling rig, the raisable substructure comprising:

first and second substructure boxes, each comprising an upper box and a lower box, wherein each of said upper boxes is adapted to be raised above a respective lower box; and

a movable center floor section that is adapted to be supported by said upper boxes of said first and second substructure boxes, wherein each of said upper boxes comprises floor sliding means that are adapted to facilitate a sliding movement of said movable center floor section between said upper boxes during assembly of said drilling rig, said floor sliding means comprising a plurality of roller wheel supports that are adapted to rollingly contact said movable center floor section during said sliding movement.