Beverage apparatus waste bin level detection

• US 8,863,987 B2
• Filed: 03/12/2013
• Issued: 10/21/2014
• Est. Priority Date: 03/12/2013
• Status: Active Grant

• Current Assignee: Keurig Green Mountain, Inc. (Keurig Dr Pepper, Inc.)
• Original Assignee: Keurig Green Mountain, Inc. (Keurig Dr Pepper, Inc.)
• Inventors: Jacobs, William T., Carnevale, Paolino
• Primary Examiner(s): Nicolas, Frederick C
• Assistant Examiner(s): Zadeh, Bob
• Application Number:
  US13/795,698
• Publication Number:
  US 20140263432A1
• Time in Patent Office: 588 Days
• Field of Search: 222/65, 222/40, 222/108, 222/109, 222/111, 222/1, 222/56, 222/64, 222/66, 222/52, 993/00, 992/95, 993/11, 992/80, 993/02.R, 99305-309, 426/431
• US Class Current: 222/108
• CPC Class Codes: A47J 31/4403 Constructional details
• CPC Class Codes: A47J 31/52 Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus
• CPC Class Codes: A47J 31/525 the electronic control being based on monitoring of specific process parameters
• CPC Class Codes: B67D 7/3209 relating to spillage or leakage, e.g. spill containments, leak detection leak detectors for underground fuel dispensing systems G01M3/2892

Abstract

A beverage forming method and system in which a waste bin arranged to collect leaked or spilled liquid has a liquid level sensor and can be removed from the beverage forming machine, e.g., to allow disposal of the waste bin contents. One or more electrical contacts on the waste bin can be connected to the level sensor and electrically connect to control circuitry of the beverage forming machine when the waste bin is received by the machine. A liquid level detected by the level sensor may correspond to a fill level that is far less than the maximum volume of the waste bin, allowing beverage production to be prevented unless the waste bin can collect the full volume of a beverage dispensed.

Claims

1. A beverage forming apparatus comprising:

a housing to support components of the beverage forming apparatus, the housing having a waste bin receiving area;

a beverage forming station supported by the housing and arranged to combine a precursor liquid with a beverage material to form a beverage that is dispensed via a dispense outlet at a dispense area;

a precursor liquid supply system supported by the housing for providing precursor liquid to the beverage forming station;

a waste bin positioned away from the dispense outlet and arranged to collect waste liquid released from the beverage forming station other than from the dispense outlet, the waste bin including a liquid level sensor to detect a liquid level in the waste bin and at least one electrically conductive contact arranged to connect with a corresponding housing contact with the waste bin positioned at the waste bin receiving area, the waste bin being removable from the waste bin receiving area of the housing;

wherein the beverage forming station includes a cartridge holder, and the waste bin is arranged to receive liquid expelled from the cartridge holder or a cartridge in the cartridge holder; and

a control circuit arranged to control the liquid supply system to deliver precursor liquid to the beverage forming station to dispense a beverage only when a signal received from the liquid level sensor via the at least one electrically conductive contact indicates that a liquid level in the waste bin is below a threshold level.

2. The apparatus of claim 1, wherein the waste bin is arranged to collect liquid that leaks from the beverage forming station.

3. The apparatus of claim 2, wherein the housing has a front side at which the dispense area is located, and wherein the waste bin receiving area is located behind the dispense area.

4. The apparatus of claim 1, further comprising a carafe positionable at the dispense area and arranged to receive beverage dispensed by the beverage forming station from the dispense outlet.

5. The apparatus of claim 4, wherein the dispense area and the waste bin receiving area are located below the beverage forming station.

6. The apparatus of claim 1, wherein the at least one electrically conductive contact includes a pair of electrically conductive contacts that are electrically insulated from each other, and wherein the liquid level sensor includes a pair of conductive probes each connected to a respective electrically conductive contact, the conductive probes arranged to contact liquid in the waste bin.

7. The apparatus of claim 6, wherein the conductive probes are arranged to contact liquid in the waste bin and provide an electrical signal to the control circuit via the electrically conductive contacts.

8. The apparatus of claim 7, wherein the waste bin has a total volume and at least one of the conductive probes is located within the interior space at a location corresponding to a fill volume of the waste bin that is less than the total volume by an amount equal to or greater than a maximum beverage dispense volume of the apparatus.

9. A method for controlling a beverage forming apparatus, comprising:

providing a beverage forming apparatus having a waste bin that is removable from a beverage forming apparatus housing, the waste bin having at least one electrically conductive contact in connection with a corresponding housing contact with the waste bin received by the housing;

wherein the beverage forming apparatus has a beverage forming station with a cartridge holder;

collecting liquid that leaks from the beverage forming station separate from a dispense outlet of the beverage forming station in the waste bin;

detecting whether a fill volume of liquid in the waste bin is equal to or greater than a threshold volume based on a signal received via the at least one electrically conductive contact; and

preventing operation of the beverage forming apparatus to dispense a beverage if the fill volume is detected to be greater than or equal to the threshold volume.

10. The method of claim 9, further comprising removing the waste bin from the housing to disconnect the at least one electrically conductive contact from the housing contact.

11. The method of claim 9, wherein the beverage forming apparatus has a dispense area below a dispense outlet from which beverage is dispensed, the method further comprising collecting liquid below the dispense outlet in the waste bin.

12. The method of claim 9, wherein the at least one electrically conductive contact includes a pair of electrically conductive contacts that are electrically insulated from each other, and wherein each electrically conductive contact is electrically connected to a conductive probe that is located within an interior space of the waste bin.

13. The method of claim 12, wherein the step of detecting includes detecting whether the conductive probes are in contact with liquid in the waste bin.

14. The method of claim 9, wherein the threshold volume is less than a total volume of the waste bin.

15. The method of claim 14, wherein the threshold volume is less than the total volume by an amount equal to or less than a maximum beverage dispense volume of the beverage forming apparatus.

16. The method of claim 14, wherein the step of preventing includes preventing operation of the beverage forming apparatus to dispense a beverage unless the waste bin is detected to be located at a waste bin receiving area.