Offshore systems and methods for liquefied gas production, storage and offloading to reduce and prevent damage

• US 8,864,420 B2
• Filed: 02/28/2012
• Issued: 10/21/2014
• Est. Priority Date: 03/11/2011
• Status: Expired due to Fees

• Current Assignee: Keppel Offshore & Marine Technology Centre Pte Ltd (Keppel Corporation Limited)
• Original Assignee: Keppel Offshore & Marine Technology Centre Pte Ltd (Keppel Corporation Limited)
• Inventors: Foo, Kok Seng, Chong, Wen Sin, Tan, Alex Kah Keong, Sheng, Xiao Xia, Mortensen, Asbjrn
• Primary Examiner(s): Andrish, Sean
• Assistant Examiner(s): OQUENDO, CARIB A
• Application Number:
  US13/407,538
• Publication Number:
  US 20120230772A1
• Time in Patent Office: 966 Days
• Field of Search: 405/195.1, 405/196, 405/201, 405/203, 405/210, 405/211, 441 3- 5, 114/230.12, 414/137.1, 414/137.9, 414/139.6, 137/615, 141/284, 141/382, 141/387
• US Class Current: 405/211
• CPC Class Codes: B63B 2035/4486 Floating storage vessels, other than vessels for hydrocarbon production and storage, e.g. for liquid cargo
• CPC Class Codes: B63B 27/34 using pipe-lines anchoring arrangements for special vessels with mooring turrets B63B21/507; buoys specially adapted for mooring a vessel and for transferring fluids, e.g. liquids B63B22/021
• CPC Class Codes: E02B 17/021 with relative movement between supporting construction and platform
• CPC Class Codes: Y10T 137/8807 Articulated or swinging flow conduit

Abstract

Disclosed are systems and methods for limiting structural damage to an affected offshore platform and preventing damage spread from the affected offshore platform to another platform during an accident or an emergency condition. An offshore platform arrangement includes a mobile offshore production unit (MOPU), a mobile storage platform and a mobile offloading platform which are disposed at a clearance distance from one another. The platforms are fluidly connected by pipes to allow hydrocarbon fluid transfer therebetween. The pipes are adapted to cease fluid communication of hydrocarbon fluid between platforms for preventing damage spread therebetween. Also disclosed is an offloading system for hydrocarbon fluid transfer which includes a lifting system having an extendable lifting arm and a spreader frame platform rotatably coupled to the lifting arm. The spreader frame platform is operable to support a transfer skid and allow angular adjustment of the transfer skid in a horizontal plane.

Claims

1. An offshore system for limiting structural damage to an affected offshore platform and preventing damage spread from the affected offshore platform to another platform during an accident or an emergency condition, comprising:

a mobile storage platform having a hydrocarbon storage facility;

a mobile offloading platform disposed at a first clearance distance from the mobile storage platform and having an offloading system for facilitating transfer of hydrocarbon fluid from the hydrocarbon storage facility to a carrier vessel which is positioned at the mobile offloading platform;

at least a first pipe connecting the mobile storage platform to the mobile offloading platform for allowing fluid communication of hydrocarbon fluid therebetween, wherein the at least first pipe is adapted to cease fluid communication of hydrocarbon fluid between the mobile storage platform and the mobile offloading platform;

a mobile offshore production unit (MOPU) having a production facility, wherein the mobile offshore production unit is disposed at a second clearance distance from the mobile storage platform; and

at least a second pipe connecting the mobile offshore production unit to the mobile storage platform for allowing fluid communication of hydrocarbon fluid therebetween, wherein the at least second pipe is adapted to cease fluid communication of hydrocarbon fluid between the mobile offshore production unit and the mobile storage platform,

wherein each of the mobile storage platform and the mobile offshore production unit includes a plurality of jack-up legs installed into a sea floor such that the mobile storage platform and the mobile offshore production unit are fixed bodies which are unaffected by wave motion,

wherein the at least first pipe and the at least second pipe are located above the sea level, and

wherein the mobile offloading platform includes

a cantilever movably mounted on the mobile offloading platform for providing an adjustable horizontal clearance distance from an edge of the mobile offloading platform;

the offloading system disposed on the cantilever, which includes;

a transfer skid comprising;

a skid frame;

a plurality of pipes which are rigidly attached to the skid frame,

plurality of jack screw mechanisms for independently adjusting the plurality of pipes relative to the skid frame, each of the plurality of pipes having a first end and a second distal end;

a coupler provided at the first end of the each of the plurality of pipes to connect to the carrier vessel after installing the transfer skid on the carrier vessel;

an emergency release coupling provided at the second end of the each of the plurality of pipes;

a transfer hose connected between the emergency release coupling and the mobile offloading platform; and

a lifting system comprising;

an extendable lifting arm;

a spreader frame attachment rotatably coupled to the lifting arm, the spreader frame attachment includes at least a lifting device to support the transfer skid, and a powered rotator to rotate the spreader frame attachment about a tip of the extendable lifting arm to allow angular adjustment of the transfer skid in a horizontal plane.

2. The system of claim 1, wherein the hydrocarbon fluid is liquefied natural gas (LNG).

3. The system of claim 1, wherein the mobile storage platform further includes a production facility.

4. The system of claim 1, wherein the coupler is adapted to connect a pipe extension installed on the carrier vessel, wherein the pipe extension includes a flexible expansion joint which is deflectable in an axial direction, a lateral direction and an angular direction to align with the coupler.

5. The system of claim 4, wherein the coupler and the emergency release coupling are arranged spaced apart so that after installing the transfer skid onto the carrier vessel, the coupler is disposed inboard the carrier vessel while the emergency release coupling is disposed outboard of the carrier vessel.

6. The system of claim 5, wherein the emergency release coupling is adapted to disconnect the transfer hose from the transfer skid which is installed at the carrier vessel by way of detaching a part of the emergency release coupling, and to allow the detached part of the emergency release coupling, together with the transfer hose connected thereto, to fall away from the transfer skid due to gravity force, and

wherein the detached part of the emergency release coupling is supported by the lifting system provided on the mobile offloading platform to limit the fall of the detached part of the emergency release coupling.

7. The system of claim 6, wherein each of the plurality of pipes is L-shaped.

8. The system of claim 1, wherein the mobile offloading platform includes a plurality of jack-up legs installed into a sea floor such that the mobile offloading platform is a fixed body which is unaffected by wave motion.

9. A method for limiting structural damage to an affected offshore platform and preventing damage spread from the affected offshore platform to another platform during an accident or an emergency condition, the method comprising:

disposing a mobile storage platform having a hydrocarbon storage facility at an offshore location, and having a plurality of jack-up legs installed into a sea floor such that the mobile storage platform is a fixed body which is unaffected by wave motion;

disposing a mobile offloading platform at a first clearance distance from the mobile storage platform, the mobile offloading platform having an offloading system for facilitating transfer of hydrocarbon fluid from the hydrocarbon storage facility to a carrier vessel which is positioned at the mobile offloading platform;

connecting the mobile storage platform to the mobile offloading platform using at least a first pipe for allowing fluid communication of hydrocarbon fluid therebetween, and locating the at least first pipe above the sea level;

providing at least a first block valve in the at least first pipe which is adapted to cease fluid communication of hydrocarbon fluid between the mobile storage platform and the mobile offloading platform;

disposing a mobile offshore production unit (MOPU), having a production facility, at a second clearance distance from the mobile storage platform, the mobile offshore production unit having a plurality of jack-up legs into a sea floor such that the mobile offshore production unit is a fixed body which is unaffected by wave motion;

connecting the mobile offshore production unit to the mobile storage platform using at least a second pipe for allowing fluid communication of hydrocarbon fluid therebetween, and locating the at least second pipe above the sea level;

providing at least a second block valve in the at least second pipe which is adapted to cease fluid communication of hydrocarbon fluid between the mobile offshore production unit and the mobile storage platform;

providing a cantilever movably mounted on the mobile offloading platform for providing an adjustable horizontal clearance distance from an edge of the mobile offloading platform; and

disposing the offloading system on the cantilever, the offloading system including;

a transfer skid comprising;

a skid frame;

a plurality of pipes which are rigidly attached to the skid frame,

a plurality of jack screw mechanisms for independently adjusting the plurality of pipes relative to the skid frame, each of the plurality of pipes having a first end and a second distal end;

a coupler provided at the first end of the each of the plurality of pipes to connect to the carrier vessel after installing the transfer skid on the carrier vessel;

an emergency release coupling provided at the second end of the each of the plurality of pipes;

a transfer hose connected between the emergency release coupling and the mobile offloading platform; and

a lifting system comprising;

an extendable lifting arm;

a spreader frame attachment rotatably coupled to the lifting arm, the spreader frame attachment includes at least a lifting device to support the transfer skid, and a powered rotator to rotate the spreader frame attachment about a tip of the extendable lifting arm to allow angular adjustment of the transfer skid in a horizontal plane.

10. The method of claim 9, wherein the hydrocarbon fluid is liquefied natural gas (LNG).

11. The method of claim 9, wherein the coupler is adapted to connect a pipe extension installed on the carrier vessel, wherein the pipe extension includes a flexible expansion joint which is deflectable in an axial direction, a lateral direction and an angular direction to align with the coupler.

12. The method of claim 11, wherein the coupler and the emergency release coupling are arranged spaced apart so that after installing the transfer skid onto the carrier vessel, the coupler is disposed inboard the carrier vessel while the emergency release coupling is disposed outboard of the carrier vessel.

13. The method of claim 12, wherein the emergency release coupling is adapted to disconnect the transfer hose from the transfer skid which is installed at the carrier vessel by way of detaching a part of the emergency release coupling, and to allow the detached part of the emergency release coupling, together with the transfer hose connected thereto, to fall away from the transfer skid due to gravity force, and

wherein the detached part of the emergency release coupling is supported by the lifting system provided on the mobile offloading platform to limit the fall of the detached part of the emergency release coupling.

14. The method of claim 9, wherein the mobile offloading platform includes a plurality of jack-up legs installed into a sea floor such that the mobile offloading platform is a fixed body which is unaffected by wave motion.