Communications jacks having low crosstalk and/or solder-less wire connection assemblies

• US 8,864,532 B2
• Filed: 03/15/2013
• Issued: 10/21/2014
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Commscope Inc of North Carolina (CommScope Holding Company, Inc.)
• Original Assignee: Commscope Inc of North Carolina (CommScope Holding Company, Inc.)
• Inventors: Larsen, Wayne D., Hashim, Amid I.
• Primary Examiner(s): PAUMEN, GARY F
• Application Number:
  US13/835,240
• Publication Number:
  US 20140273639A1
• Time in Patent Office: 585 Days
• Field of Search: 439/676, 439/941, 439/67, 439/77, 439/499, 439/492
• US Class Current: 439/676
• CPC Class Codes: H01R 13/6466 on substrates, e.g. printed circuit boards [PCB]
• CPC Class Codes: H01R 13/6658 on printed circuit board H01R13/6666 - H01R13/6691 take precedence
• CPC Class Codes: H01R 24/00 Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure contact members H01R13/02; securing contact members in or to a base or case or insulating of contact members H01R13/40; bases or cases H01R13/46; means for supporting coupling part when not engaged H01R13/60; means for facilitating engagement or disengagement of coupling parts or for holding them in engagement H01R13/62; means for preventing, inhibiting or avoiding incorrect coupling H01R13/64
• CPC Class Codes: H01R 24/64 for high frequency, e.g. RJ 45
• CPC Class Codes: Y10S 439/941 Crosstalk suppression

Abstract

Communications jacks include a housing having a plug aperture, a plurality of input contacts, a plurality of output contacts, and a flexible printed circuit board that includes a plurality of conductive pads and a plurality of conductive paths that each electrically connect a respective one of the input contacts to a respective one of the conductive pads. The conductive paths are arranged as a plurality of differential pairs of conductive paths, and each output contact includes a spring-biased base and an insulation displacement portion.

Claims

1. An RJ-45 communications jack, comprising:

a housing having a plug aperture;

first through eighth jackwire contacts, each of which has a plug contact region, the plug contact regions of the first through eighth jackwire contacts being aligned in numerical order across the plug aperture;

a printed circuit board;

first through eighth output contacts that intercept the printed circuit board at a first through eighth intercepts respectively;

wherein the printed circuit board has a front edge that extends toward an opening in the plug aperture, a rear edge opposite the front edge, and first and second side edges that extend between the front and rear edges, the printed circuit board including first and second conductive paths that are arranged as a second differential pair of conductive paths that electrically connect the first and second jackwire contacts to the respective first and second output contacts, seventh and eighth conductive paths that are arranged as a fourth differential pair of conductive paths that electrically connect the seventh and eighth jackwire contacts to the respective seventh and eighth output contacts, fourth and fifth conductive paths that are arranged as a first differential pair of conductive paths that electrically connect the fourth and fifth jackwire contacts to the respective fourth and fifth output contacts, and third and six conductive paths that are arranged as a third differential pair of conductive paths that electrically connect the third and sixth jackwire contacts to the respective third and sixth output contacts;

wherein the second differential pair of output contacts are positioned along the first side edge and the fourth differential pair of output contacts are positioned along the second side edge, generally opposite the second differential pair of output contacts,

wherein the first differential pair of output contacts are positioned forward of the second and fourth differential pairs of output contacts, and the third differential pair of output contacts are positioned generally opposite the first differential pair of output contacts forward of the second and fourth differential pairs of output contacts, and

wherein the first differential pair of output contacts is closer to the third differential pair of output contacts than the second differential pair of output contacts is to the fourth differential pair of output contacts.

2. The RJ-45 communications jack of claim 1, wherein the first and second conductive paths pass between both the first and third differential pairs of output contacts and the first side edge of the printed circuit board.

3. The RJ-45 communications jack of claim 1, wherein the seventh and eighth conductive paths pass between both the first and third differential pairs of output contacts and the second side edge of the printed circuit board.

4. The RJ-45 communications jack of claim 1, wherein the printed circuit board comprises a flexible printed circuit board.

5. The RJ-45 communications jack of claim 1, wherein the first through eighth output contacts comprise insulation displacement contacts.

6. The RJ-45 communications jack of claim 1, wherein the first and second conductive paths do not cross over any of the fourth through eighth conductive paths.

7. The RJ-45 communications jack of claim 1, wherein the seventh and eighth conductive paths do not cross over any of the first through fifth conductive paths.

8. The RJ-45 communications jack of claim 1, wherein at most only one of the first through eighth conductive paths crosses over a conductive path of a different differential pair of conductive paths.

9. The RJ-45 communications jack of claim 1, wherein the first, second, seventh and eighth conductive paths are longer than each of the third through sixth conductive paths.

10. The RJ-45 communications jack of claim 1, wherein a first straight line connecting the third intercept and the sixth intercept and a second straight line connecting the fourth intercept and the fifth intercept cross at an intersection point that lies between the third and sixth intercepts and between the fourth and fifth intercepts.

11. The RJ-45 communications jack of claim 10, wherein the intersection point is equidistant to the third and sixth intercepts and also equidistant to fourth and fifth intercepts.

12. The RJ-45 communications jack of claim 11, wherein the third and sixth output contacts extend from a first surface of the printed circuit board and the fourth and fifth output contacts extend from a second surface of the printed circuit board that is opposite to the first surface.

13. The RJ-45 communications jack of claim 5, wherein at least two of the insulation displacement contacts extend upwardly from a top surface of the printed circuit board, and at least two of the insulation displacement contacts extend downwardly from a bottom surface of the printed circuit board.

14. The RJ-45 communications jack of claim 4, wherein the flexible printed circuit board includes a fold that is positioned between the second and fourth differential pairs of output contacts and the first and third differential pairs of output contacts.

15. The RJ-45 communications jack of claim 4, wherein a crossover is provided on the flexible printed circuit board where a conductive path of one of the differential pairs of conductive paths crosses a conductive path of another of the differential pairs of conductive paths, wherein at least one of the conductive paths that forms the crossover has a narrowed width trace segment at the crossover.

20. The RJ-45 communications jack of claim 1, wherein the first and third differential pair of output contacts are arranged in a diamond-shaped pattern.

21. The RJ-45 communications jack of claim 1, wherein the first differential pair of output contacts is closer to the third differential pair of output contacts than the second differential pair of output contacts is to the fourth differential pair of output contacts.

16. A communications jack, comprising:

a plurality of input contacts;

a plurality of output contacts, the output contacts being arranged as a plurality of differential pairs of output contacts;

a flexible printed circuit board that includes a plurality of conductive paths that each electrically connect a respective one of the input contacts to a respective one of the output contacts, the conductive paths being arranged as a plurality of differential pairs of conductive paths;

wherein the flexible printed circuit board includes a fold of at least about 30 degrees, and wherein two of the differential pairs of output contacts are on a first side of the fold and two other of the differential pairs of output contacts are on the second side of the fold.

17. The communications jack of claim 16, wherein the communications jack is an RJ-45 communications jack.

18. The communications jack of claim 17, wherein the fold is between 60 and 120 degrees.

19. An RJ-45 communications jack, comprising:

a housing having a plug aperture;

first through eighth jackwire contacts, each of which has a plug contact region, the plug contact regions of the first through eighth jackwire contacts being aligned in numerical order across the plug aperture;

first through eighth output contacts;

a printed circuit board that has a front edge that extends toward an opening in the plug aperture, a rear edge opposite the front edge, and first and second side edges that extend between the front and rear edges, the printed circuit board including first and second conductive paths that are arranged as a second differential pair of conductive paths that electrically connect the first and second jackwire contacts to the respective first and second output contacts, seventh and eighth conductive paths that are arranged as a fourth differential pair of conductive paths that electrically connect the seventh and eighth jackwire contacts to the respective seventh and eighth output contacts, fourth and fifth conductive paths that are arranged as a first differential pair of conductive paths that electrically connect the fourth and fifth jackwire contacts to the respective fourth and fifth output contacts, and third and six conductive paths that are arranged as a third differential pair of conductive paths that electrically connect the third and sixth jackwire contacts to the respective third and sixth output contacts;

wherein the second differential pair of output contacts are positioned along the first side edge and the fourth differential pair of output contacts are positioned along the second side edge, generally opposite the second differential pair of output contacts,

wherein the first differential pair of output contacts are positioned forward of the second and fourth differential pairs of output contacts, and

wherein the first and third differential pairs of output contacts are arranged so that the first differential pair of output contacts imparts substantially no crosstalk on the third differential pair of output contacts.