Spring loaded medical fluid injector assembly

• US 8,864,712 B1
• Filed: 02/22/2007
• Issued: 10/21/2014
• Est. Priority Date: 07/18/1997
• Status: Expired due to Fees

• Current Assignee: Mallinckrodt LLC (Mallinckrodt plc)
• Original Assignee: Mallinckrodt LLC (Mallinckrodt plc)
• Inventors: Fago, Frank M., Ziemba, Robert, Wagner, Gary S.
• Primary Examiner(s): Berdichevsky, Aarti B
• Assistant Examiner(s): SCHELL, LAURA C
• Application Number:
  US11/677,926
• Time in Patent Office: 2,798 Days
• Field of Search: 604/151, 604/152, 604/154, 604/218, 604/221, 604/222, 604/239, 604/131, 604/201, 128/DIG.1, 128/DIG.12, 600431-435
• US Class Current: 604/151
• CPC Class Codes: A61M 5/14546 Front-loading type injectors
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump

Abstract

Various sealing structures are used in a front-loading injector, for preventing leakage of spilled fluid from an external surface of a syringe into the vicinity of the drive ram. For example, a sealing gasket may be incorporated into the front face of the injector housing, for mating to the rearward circular edge of the cylindrical body of a syringe. Alternatively, sealing and locking functions may be performed by a single structure on the rearward end of the syringe. Further, leakage may be prevented by including a non-planar sealing flange on the syringe, positioned on the syringe forward of the locking structure, or by a two-piece structure, including a syringe and a separate leakage stopping washer for surrounding the syringe to halt the flow of fluid along the exterior of the syringe. (As part of this aspect, or as an independent feature, the syringe may include an annularly discontinuous flange forward of the locking structure, for providing mechanical support for the syringe against the injector.) Alternatively, an iris-like structure may be incorporated into the front surface of the injector, for closing about the syringe upon insertion of the syringe into the injector.

Claims

1. An injector assembly comprising:

a) a syringe comprising;

i) a barrel having an open rearward end and a closed forward end that terminates in a discharge extension; and

ii) a plunger disposed within the barrel and movable between the rearward end of the barrel and the forward end of the barrel; and

b) a front-loading, medical fluid injector comprising;

i) an injector housing having an opening defined therein;

ii) a drive ram, at least a portion of which is movable into and out of the injector housing through the opening in the injector housing, wherein the syringe is in contact with the medical fluid injector such that the plunger of the syringe is substantially aligned with the drive ram of the injector and such that the plunger of the syringe is located between the drive ram of the injector and the discharge extension of the barrel of the syringe;

iii) an arm movable between a closed position and an open position, wherein the arm is engaged with the barrel of the syringe in the closed position, and wherein the arm is spaced from the barrel of the syringe in the open position; and

iv) a spring that biases the arm to the open position, wherein the spring provides a force that opposes rotation of the syringe in a first direction and relative to the injector housing when installing the syringe on the injector housing and where the arm is disposed in the closed position, and wherein the force from the spring does not oppose rotation of the syringe in a second direction and relative to the injector housing for removal of the syringe from the injector housing and where the arm is disposed in the open position, the second direction being substantially opposite of the first direction.

2. The assembly of claim 1, wherein the force from the spring does not prevent rotation of the syringe in the first direction and relative to the injector housing.

3. The assembly of claim 1, wherein the spring is not in direct contact with the syringe.

4. The assembly of claim 1, wherein a fluid seal exists between the syringe and the injector.

5. The assembly of claim 1, wherein a locking engagement exists between the syringe and the injector.

6. The assembly of claim 1, wherein the injector housing comprises a face plate, and the opening is defined in the face plate.

7. The assembly of claim 1, wherein the syringe comprises flanges that extend out from the barrel and away from an axis of the syringe.

8. The assembly of claim 7, wherein the flanges are located toward the rearward end of the barrel.

9. The assembly of claim 8, wherein the flanges are located at the rearward end of the barrel.

10. The assembly of claim 8, wherein the flanges are positioned within grooves defined in the injector.

11. The assembly of claim 1, wherein the barrel of the syringe is devoid of an annular, disc-like sealing flange.

12. The assembly of claim 1, wherein the drive ram of the injector is in contact with the plunger of the syringe.

13. The assembly of claim 1, wherein the syringe has medical fluid disposed therein.

14. The assembly of claim 13, wherein the medical fluid comprises contrast media for use in an imaging procedure.

15. The assembly of claim 1, wherein the spring comprises a torsion spring.

16. The assembly of claim 1, wherein the spring comprises a coil spring.

17. The assembly of claim 1, wherein the injector further comprises a movable cam, wherein the spring is in contact with the cam, and wherein the force from the spring is communicated to the syringe via the cam.

18. The assembly of claim 17, wherein the cam comprises a cam arm extending toward and engaging the syringe.

19. The assembly of claim 1, wherein the barrel of the syringe is devoid of an annular, disc-like sealing flange.

20. The assembly of claim 1, wherein the drive ram of the injector is in contact with the plunger of the syringe.

21. An injector assembly comprising:

a) a syringe comprising;

i) a barrel having an open rearward end and a closed forward end that terminates in a discharge extension; and

ii) a plunger disposed within the barrel and movable between the rearward end of the barrel and the forward end of the barrel; and

b) a front-loading, medical fluid injector comprising;

i) an injector housing having an opening defined therein;

ii) a drive ram, at least a portion of which is movable into and out of the injector housing through the opening in the injector housing, wherein the syringe is in contact with the medical fluid injector such that the plunger of the syringe is substantially aligned with the drive ram of the injector and such that the plunger of the syringe is located between the drive ram of the injector and the discharge extension of the barrel of the syringe; and

iii) a syringe mounting mechanism comprising a first arm and a first spring, wherein the syringe mounting mechanism, including the first arm, is movable between a closed position and an open position, wherein the first arm is engaged with the barrel of the syringe for the closed position of the syringe mounting mechanism, wherein the first arm is spaced from the barrel of the syringe for the open position of the syringe mounting mechanism, wherein the first spring biases the first arm to the open position for the syringe mounting mechanism, wherein the first spring provides a force that opposes rotation of the syringe in a first direction and relative to the injector housing when installing the syringe on the injector housing and that disposes the syringe mounting mechanism in the closed position, and wherein the first arm comprises an arcuate section and is configured to move in response to rotation of the syringe relative to the injector housing.

22. The assembly of claim 21, wherein the syringe mounting mechanism comprises an iris-like structure comprising the first arm and a second arms, and the syringe is located between the first and second arms.

23. The assembly of claim 21, wherein the first arm is configured to pivot in response to rotation of the syringe relative to the injector housing.

24. The assembly of claim 21, wherein the first arm is configured to translate in response to rotation of the syringe relative to the injector housing.

25. The assembly of claim 21, wherein the first arm is configured to move laterally with respect to an axis of the syringe in response to rotation of the syringe relative to the injector housing.

26. The assembly of claim 21, wherein the first arm is configured to move toward the syringe due to rotation of the syringe in the first direction and to move away from the syringe due to rotation of the syringe in a second direction that is substantially opposite of the first direction.

27. The assembly of claim 26, wherein the first arm is configured to pivot toward the syringe due to rotation of the syringe in the first direction and to pivot away from the syringe due to rotation of the syringe in the second direction.

28. The assembly of claim 26, wherein the first arm is configured to translate toward the syringe due to rotation of the syringe in the first direction and to translate away from the syringe due to rotation of the syringe in the second direction.

29. The assembly of claim 21, wherein the arcuate section defines an inside radius of curvature for the first arm that engages the syringe when the syringe mounting mechanism is in the closed position, wherein the inside radius of curvature is approximately equal to a radius of an outer wall of the barrel of the syringe.

30. The assembly of claim 21, wherein the arcuate section for the first arm is substantially semicircular.

31. The assembly of claim 21, wherein, during rotation of the syringe in the first direction, the first arm is moved to the closed position for the syringe mounting mechanism in which the arcuate section for the first arm is engaged with the syringe.

32. The assembly of claim 21, wherein the syringe mounting mechanism further comprises a second arm, wherein the first and second arms are configured to move in response to rotation of the syringe relative to the injector housing, wherein the second arm is engaged with the barrel of the syringe for the closed position of the syringe mounting mechanism, and wherein the second arm is spaced from the barrel of the syringe for the open position of the syringe mounting mechanism.

33. The assembly of claim 32, wherein the syringe mounting mechanism further comprises a second spring, wherein the second spring biases the second arm to the open position for the syringe mounting mechanism, and wherein the second spring provides a force that opposes rotation of the syringe in the first direction relative to the injector housing.

34. The assembly of claim 32, wherein each of the first and second arms is configured to pivot in response to rotation of the syringe relative to the injector housing.

35. The assembly of claim 32, wherein each of the first and second arms is configured to translate in response to rotation of the syringe relative to the injector housing.

36. The assembly of claim 32, wherein the first arm is not integral with the second arm.

37. The assembly of claim 32, wherein each of the first and second arms is configured to move laterally with respect to an axis of the syringe in response to rotation of the syringe relative to the injector housing.

38. The assembly of claim 32, wherein each of the first and second arms is configured to move toward the syringe due to rotation of the syringe in the first direction and to move away from the syringe due to rotation of the syringe in a second direction substantially opposite of the first direction.

39. The assembly of claim 38, wherein each of the first and second arms is configured to pivot toward the syringe due to rotation of the syringe in the first direction and to pivot away from the syringe due to rotation of the syringe in the second direction.

40. The assembly of claim 38, wherein each of the first and second arms is configured to translate toward the syringe due to rotation of the syringe in the first direction and to translate away from the syringe due to rotation of the syringe in the second direction.

41. The assembly of claim 32, wherein the first and second arms form a fluid seal with the syringe when the syringe mounting mechanism is in the closed position.

42. The assembly of claim 32, wherein the second arm comprises an arcuate sections, wherein the arcuate section for each of the first and second arms comprises an inside radius of curvature that engages the syringe when the syringe mounting mechanism is in the closed position, wherein each inside radius of curvature is approximately equal to a radius of an outer wall of the barrel of the syringe.

43. The assembly of claim 32, wherein the second arm comprises an arcuate section, wherein the arcuate section for each of the first and second arms is substantially semicircular.

44. The assembly of claim 32, wherein, as a result of rotation of the syringe in the first direction, the syringe mounting mechanism is in the closed position in which each of the first and second arms is engaged with the syringe.

45. The assembly of claim 32, wherein, as a result of rotation of the syringe in a second direction substantially opposite of the first direction, the syringe mounting mechanism is in the open position in which each of the first and second arms is disengaged with the syringe.

46. The assembly of claim 21, wherein the syringe has medical fluid disposed therein.

47. The assembly of claim 46, wherein the medical fluid comprises contrast media for use in an imaging procedure.

48. The assembly of claim 21, wherein the spring comprises a torsion spring.

49. The assembly of claim 21, wherein the spring comprises a coil spring.

50. The assembly of claim 21, wherein the injector further comprises a movable cam, wherein the first spring is in contact with the cam, and wherein the force from the first spring is communicated to the syringe via the cam.

51. The assembly of claim 21, wherein the cam comprises a cam arm extending toward and engaging the syringe.

52. The assembly of claim 21, wherein the first spring is not in direct contact with the syringe.

53. The assembly of claim 21, wherein a fluid seal exists between the syringe and the injector.

54. The assembly of claim 21, wherein a locking engagement exists between the syringe and the injector.

55. The assembly of claim 21, wherein the injector housing comprises a face plate, and the opening is defined in the face plate.

56. The assembly of claim 21, wherein the syringe comprises flanges that extend out from the barrel and away from the axis of the syringe.

57. The assembly of claim 56, wherein the flanges are located toward the rearward end of the barrel.

58. The assembly of claim 57, wherein the flanges are located at the rearward end of the barrel.

59. The assembly of claim 57, wherein the flanges are positioned within grooves defined in the syringe mounting mechanism.

60. The assembly of claim 21, wherein the barrel of the syringe is devoid of an annular, disc-like sealing flange.

61. The assembly of claim 21, wherein the drive ram of the injector is in contact with the plunger of the syringe.

62. An injector assembly comprising:

a) a syringe comprising;

i) a barrel having an open rearward end and a closed forward end that terminates in a discharge extension; and

ii) a plunger disposed within the barrel and movable between the rearward end of the barrel and the forward end of the barrel; and

b) a front-loading, medical fluid injector comprising;

i) an injector housing having an opening defined therein;

ii) a drive ram, at least a portion of which is movable into and out of the injector housing through the opening in the injector housing, wherein the rearward end of the syringe is located within the opening in the injector housing;

iii) an arm movable between a closed position and an open position, wherein the arm is engaged with the barrel of the syringe in the closed position, and wherein the arm is spaced from the barrel of the syringe in the open position; and

iv) a spring that biases the arm to the open position, wherein the spring provides a force that opposes rotation of the syringe in a first direction and relative to the injector housing when installing the syringe on the injector housing and where the arm is disposed in the closed position, wherein the force from the spring does not oppose rotation of the syringe in a second direction and relative to the injector housing for removal of the syringe from the injector housing and where the arm is disposed in the open position, the second direction being substantially opposite of the first direction, and wherein the force from the spring does not prevent rotation of the syringe in the first direction and relative to the injector housing.

63. The assembly of claim 62, wherein the spring is not in direct contact with the syringe.

64. The assembly of claim 62, wherein a fluid seal exists between the syringe and the injector.

65. The assembly of claim 62, wherein a locking engagement exists between the syringe and the injector.

66. The assembly of claim 62, wherein the injector housing comprises a face plate, and the opening is defined in the face plate.

67. The assembly of claim 62, wherein the syringe comprises flanges that extend out from the barrel and away from the axis of the syringe.

68. The assembly of claim 67, wherein the flanges are located toward the rearward end of the barrel.

69. The assembly of claim 68, wherein the flanges are located at the rearward end of the barrel.

70. The assembly of claim 68, wherein the flanges are positioned within grooves defined in the injector.

71. The assembly of claim 62, wherein the syringe has medical fluid disposed therein.

72. The assembly of claim 71, wherein the medical fluid comprises contrast media for use in an imaging procedure.

73. The assembly of claim 62, wherein the spring comprises a torsion spring.

74. The assembly of claim 62, wherein the spring comprises a coil spring.

75. The assembly of claim 62, wherein the injector further comprises a movable cam, wherein the spring is in contact with the cam, and wherein the force from the spring is communicated to the syringe via the cam.

76. The assembly of claim 75, wherein the cam comprises a cam arm extending toward and engaging the syringe.

77. An injector assembly comprising:

a) a syringe comprising;

i) a barrel having an open rearward end and a closed forward end that terminates in a discharge extension; and

ii) a plunger disposed within the barrel and movable between the rearward end of the barrel and the forward end of the barrel; and

b) a front-loading, medical fluid injector comprising;

i) an injector housing having an opening defined therein;

ii) a drive ram, at least a portion of which is movable into and out of the injector housing through the opening in the injector housing, wherein the rearward end of the syringe is located within the opening in the injector housing; and

iii) a syringe mounting mechanism comprising a first arm and a first spring, wherein the syringe mounting mechanism, including the first arm, is movable between a closed position and an open position, wherein the first arm is engaged with the barrel of the syringe for the closed position of the syringe mounting mechanism, wherein the first arm is spaced from the barrel of the syringe for the open position of the syringe mounting mechanism, wherein the spring biases the first arm to the open position of the syringe mounting mechanism, wherein the first spring provides a force that opposes rotation of the syringe in a first direction and relative to the injector housing when installing the syringe on the injector housing and that disposes the syringe mounting mechanism in the closed position, wherein the first arm comprises an arcuate section and is configured to move in response to rotation of the syringe relative to the injector housing, and wherein the first arm is configured to move toward the barrel of the syringe due to rotation of the syringe in the first direction and away from the barrel of the syringe due to rotation of the syringe in a second direction that is substantially opposite of the first direction.

78. The assembly of claim 77, wherein the syringe mounting mechanism comprises an iris-like structure comprising the first arm, and a second arms, and the syringe is located between the first and second arms.

79. The assembly of claim 77, wherein the first arm is configured to pivot in response to rotation of the syringe relative to the injector housing.

80. The assembly of claim 77, wherein the first arm is configured to translate in response to rotation of the syringe relative to the injector housing.

81. The assembly of claim 77, wherein the first arm is configured to move laterally with respect to an axis of the syringe in response to rotation of the syringe relative to the injector housing.

82. The assembly of claim 77, wherein the first arm is configured to pivot toward the syringe due to rotation of the syringe in the first direction and to pivot away from the syringe due to rotation of the syringe in a second direction substantially opposite of the first direction.

83. The assembly of claim 77, wherein the first arm is configured to translate toward the syringe due to rotation of the syringe in the direction and to translate away from the syringe due to rotation of the syringe in a second direction substantially opposite of the first direction.

84. The assembly of claim 77, wherein the arcuate section defines an inside radius of curvature for the first arm that engages the syringe when the syringe mounting mechanism is in the closed position, wherein the inside radius of curvature is approximately equal to a radius of an outer wall of the barrel of the syringe.

85. The assembly of claim 77, wherein the arcuate section for the first arm is substantially semicircular.

86. The assembly of claim 77, wherein the syringe mounting mechanism further comprises a second arm, wherein the first and second arms are configured to move in response to rotation of the syringe relative to the injector housing, wherein the second arm is engaged with the barrel of the syringe for the closed position of the syringe mounting mechanism, and wherein the second arm is spaced from the barrel of the syringe for the open position of the syringe mounting mechanism.

87. The assembly of claim 86, wherein the syringe mounting mechanism further comprises a second spring, wherein the second spring biases the second arm to the open position for the syringe mounting mechanism, and wherein the second spring provides a force that opposes rotation of the syringe in the first direction relative to the injector housing.

88. The assembly of claim 87, wherein the force from the first and second springs biases the first and second arms, respectively, toward the open position for the syringe mounting mechanism in which each of the first and second arms is disengaged from the syringe.

89. The assembly of claim 88, wherein, as a result of rotation of the syringe in the first direction, each of the first and second arms is in a closed position for the syringe mounting mechanism in which each of the first and second arms is engaged with the syringe.

90. The assembly of claim 88, wherein, as a result of rotation of the syringe in a second direction substantially opposite of the first direction, each of the first and second arms is in the open position.

91. The assembly of claim 86, wherein each of the first and second arms is configured to pivot in response to rotation of the syringe relative to the injector housing.

92. The assembly of claim 86, wherein each of the first and second arms is configured to translate in response to rotation of the syringe relative to the injector housing.

93. The assembly of claim 86, wherein the first arm is not integral with the second arm.

94. The assembly of claim 86, wherein each of the first and second arms is configured to move laterally with respect to an axis of the syringe in response to rotation of the syringe relative to the injector housing.

95. The assembly of claim 86, wherein the first and second arms form a fluid seal with the syringe when the syringe mounting mechanism is in the closed position.

96. The assembly of claim 86, wherein the second arm comprises an arcuate section, wherein the arcuate section for each of the first and second arms comprises an inside radius of curvature that engages the syringe when the syringe mounting mechanism is in the closed position, wherein each inside radius of curvature is approximately equal to a radius of an outer wall of the barrel of the syringe.

97. The assembly of claim 77, wherein the syringe has medical fluid disposed therein.

98. The assembly of claim 97, wherein the medical fluid comprises contrast media for use in an imaging procedure.

99. The assembly of claim 77, wherein the spring comprises a torsion spring.

100. The assembly of claim 77, wherein the spring comprises a coil spring.

101. The assembly of claim 77, wherein the injector further comprises a movable cam, wherein the spring is in contact with the cam, and wherein the force from the spring is communicated to the syringe via the cam.

102. The assembly of claim 101, wherein the cam comprises a cam arm extending toward and engaging the syringe.

103. The assembly of claim 77, wherein the first spring is not in direct contact with the syringe.

104. The assembly of claim 77, wherein a fluid seal exists between the syringe and the injector.

105. The assembly of claim 77, wherein a locking engagement exists between the syringe and the injector.

106. The assembly of claim 77, wherein the injector housing comprises a face plate, and the opening is defined in the face plate.

107. The assembly of claim 77, wherein the syringe comprises flanges that extend out from the barrel and away from the axis of the syringe.

108. The assembly of claim 107, wherein the flanges are located toward the rearward end of the barrel.

109. The assembly of claim 107, wherein the flanges are located at the rearward end of the barrel.

110. The assembly of claim 107, wherein the flanges are positioned within grooves defined in the syringe mounting mechanism.

111. The assembly of claim 77, wherein the barrel of the syringe is devoid of an annular, disc-like sealing flange.

112. An injector assembly comprising:

a) a syringe comprising;

i) a barrel having an open rearward end and a closed forward end that terminates in a discharge extension, wherein the barrel further comprises first and second locking flanges; and

ii) a plunger disposed within the barrel and movable between the rearward end of the barrel and the forward end of the barrel; and

b) a front-loading, medical fluid injector comprising;

i) an injector housing having an opening defined therein;

ii) a drive ram, at least a portion of which is movable into and out of the injector housing through the opening in the injector housing, wherein the syringe is in contact with the medical fluid injector such that the plunger of the syringe is substantially aligned with the drive ram of the injector and such that the plunger of the syringe is located between the drive ram of the injector and the discharge extension of the barrel of the syringe;

iii) a first sealing arm assembly comprising a first sealing arm, a first arm, and a first spring; and

iv) a second sealing arm assembly comprising a second sealing arm, a second arm, and a first spring;

wherein rotation of the syringe relative to the injector housing in a first direction when installing the syringe on the injector housing brings the first and second locking flanges on the syringe into engagement with and moves the first and second arms of the first and second sealing arm assemblies, respectively, wherein movement of the first and second arms moves the first and second sealing arms, respectively, into a closed position where the first and second sealing arms each engage the barrel of the syringe, wherein the first and second springs each provides a force that opposes rotation of the syringe in the first direction, and wherein the force from the first and second springs biases the first and second sealing arms, respectively, into an open position for removal of the syringe from the injector housing when the syringe is rotated in a second direction that is opposite of the first direction, wherein the first and second sealing arms are each spaced from the barrel of the syringe when in the open position.