Alignment guides with patient-specific anchoring elements

• US 8,864,769 B2
• Filed: 03/07/2011
• Issued: 10/21/2014
• Est. Priority Date: 02/27/2006
• Status: Active Grant

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Stone, Kevin T., Mauch, Thomas J., Metzger, Robert
• Primary Examiner(s): Isabella, David
• Assistant Examiner(s): SCHILLINGER, ANN M
• Application Number:
  US13/041,495
• Publication Number:
  US 20110166578A1
• Time in Patent Office: 1,324 Days
• Field of Search: 623 2111- 2116, 606/61, 606/87
• US Class Current: 606/88
• CPC Class Codes: A61B 17/151 for corrective osteotomy
• CPC Class Codes: A61B 17/152 for removing a wedge-shaped piece of bone
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61B 2034/105 Modelling of the patient, e.g. for ligaments or bones
• CPC Class Codes: A61B 2034/108 Computer aided selection or customisation of medical implants or cutting guides
• CPC Class Codes: A61B 34/10 Computer-aided planning, simulation or modelling of surgical operations

Abstract

An orthopedic device for joint arthroplasty includes an alignment guide and a number of patient-specific anchoring elements. The alignment guide can be mounted on a bone of a patient during joint arthroplasty. The patient-specific anchoring elements extend from an inner surface of the alignment guide and have a patient-specific length relative to an outer bone surface of the bone of the patient.

Claims

1. An orthopedic device for joint arthroplasty comprising:

an alignment guide mountable on a bone of a patient during joint arthroplasty; and

a plurality of patient-specific anchoring elements extending from an inner surface of the alignment guide and having a patient-specific length relative to an outer bone surface of the bone of the patient, the patient-specific length is a custom length based on a multi-dimensional image of the patient'"'"'s bone surface and soft tissue covering the bone surface;

wherein the inner surface is a three-dimensional patient-specific surface including a customized shape based on a multi-dimensional image of an outer cartilage surface of the bone of the patient and configured to nestingly mate to and be mounted on the outer cartilage surface of the bone of the patient in only one position.

2. The orthopedic device of claim 1, wherein each patient-specific anchoring element includes a corresponding end point, and the plurality of the end points define a geometric envelope surface that traces a surface complementary and mating with the outer bone surface.

3. The orthopedic device of claim 1, wherein the patient-specific anchoring elements are parallel to an alignment direction.

4. The orthopedic device of claim 1, wherein the soft tissue includes cartilage and the anchoring elements are configured to penetrate through an outer cartilage surface of the bone and penetrate through the outer bone surface of the bone for anchoring the alignment guide on the bone of the patient.

5. The orthopedic device of claim 4, wherein each anchoring element includes a patient-specific cartilage-anchoring portion and a bone-anchoring portion, the cartilage-anchoring portion having first and second ends, the first end extending from the inner surface of the alignment guide, the bone-anchoring portion extending from a portion of the second end of the cartilage-anchoring portion.

6. The orthopedic device of claim 5, wherein a length extending between the first and second ends of the cartilage-anchoring portion is patient-specific and customized for the patient according to a multi-dimensional image of the patient'"'"'s cartilage covering the bone surface to equal a thickness of the cartilage at the corresponding location on the patient'"'"'s bone.

7. The orthopedic device of claim 5, wherein the second end of the cartilage-anchoring portion has a patient-specific surface designed to contact and mate with the outer surface of the bone at the corresponding location on the bone.

8. The orthopedic device of claim 5, wherein each anchoring element includes a shoulder between the bone-anchoring portion and the cartilage-anchoring portion, the shoulder configured to abut the outer surface of the bone.

9. The orthopedic device of claim 5, wherein the cartilage-anchoring portion and the bone-anchoring portion are made of different materials.

10. The orthopedic device of claim 5, wherein the bone-anchoring portion includes an end point for penetrating bone.

11. The orthopedic device of claim 1, wherein the alignment guide is a femoral guide configured to be mounted on a distal femoral bone.

12. The orthopedic device of claim 1, wherein the alignment guide is a tibial guide configured to be mounted on a proximal tibial bone.

13. The orthopedic device of claim 1, wherein the patient-specific anchoring elements are randomly distributed over the alignment guide.

14. The orthopedic device of claim 1, wherein the patient-specific anchoring elements are uniformly distributed over the alignment guide.

15. The orthopedic device of claim 1, wherein the plurality of patient-specific anchoring elements includes at least three anchoring elements.

16. The orthopedic device of claim 1, wherein the plurality of patient-specific anchoring elements includes five or more anchoring elements.

17. The orthopedic device of claim 1, wherein the alignment guide includes guiding bores for guiding alignment pins.

18. The orthopedic device of claim 1, wherein the alignment guide is a tibial alignment guide including a first portion engageable to a portion of a proximal surface of a tibial bone of a patient and a second portion engageable to a portion of an anterior surface of the tibial bone.

19. The orthopedic device of claim 18, wherein the anchoring elements extend only from the first portion of the alignment guide for anchoring through cartilage of the proximal surface of the tibial bone.

20. The orthopedic device of claim 1, wherein each one of the patient-specific anchoring elements include a first portion and a second portion extending from the first portion, the first portion configured to extend only to the outer bone surface and the second portion configured to extend into the outer bone surface.

21. An orthopedic device for joint arthroplasty comprising:

an alignment guide including an inner surface configured to be mounted on an outer articular cartilage surface of an underlying bone of the patient; and

a first anchoring element extending from the inner surface, the first anchoring element including a first portion designed to penetrate through articular cartilage and a second portion designed to penetrate through an outer surface of the bone underlying the articular cartilage for anchoring the alignment guide on the bone, the first anchoring element including a shoulder between the first and second portions, the shoulder designed to abut on the outer surface of the bone;

wherein the inner surface is a three-dimensional patient-specific surface including a customized shape based on a multi-dimensional image of an outer cartilage surface of the bone of the patient and configured to nestingly mate to and be mounted on the outer cartilage surface of the bone of the patient in only one position.

22. The orthopedic device of claim 21, wherein the first portion is patient-specific and has a length equal to a thickness of the specific patient'"'"'s cartilage at the corresponding location of the bone, the length is a custom patient-specific length corresponding to a multi-dimensional image of the patient'"'"'s cartilage.

23. The orthopedic device of claim 22, further comprising a second and third anchoring element, each anchoring element including a shoulder between respective first and second portions, the shoulders designed during a pre-operative plan of the patient to form a geometric envelope surface complementary to the outer surface of the bone for abutting on the outer surface of the bone.

24. An orthopedic device for joint arthroplasty of a patient comprising:

an alignment guide including an inner anatomy-engaging surface configured to be mounted on an outer articular cartilage surface of an underlying bone of the patient;

a plurality of patient-specific anchoring elements extending from the inner anatomy-engaging surface, each one of the plurality of patient-specific anchoring elements including;

a cartilage anchoring portion including a first end coupled to the inner anatomy-engaging surface, a second end opposite to the first end, and a patient-specific length that is about equal to a thickness of the patient'"'"'s articular cartilage at an area where the alignment guide is to be mounted, the patient-specific length is a custom length based on the thickness of the patient'"'"'s articular cartilage measured from a multi-dimensional image of the patient'"'"'s articular cartilage;

a patient-specific surface at the second end, the patient-specific surface configured to be complementary to and closely mate with an outer bone surface of the underlying bone, the patient-specific surface is a custom surface based on a multi-dimensional image of the patient'"'"'s outer bone surface;

a bone anchoring portion extending from the second end; and

a shoulder between the second end and the bone-anchoring portion, the shoulder is patient-specific and customized to the patient based on a multi-dimensional image of the patient'"'"'s outer bone surface, and configured to abut and closely mate with the outer surface of the underlying bone.

25. The orthopedic device of claim 24, wherein the alignment guide includes guiding bores for guiding alignment pins.

26. The orthopedic device of claim 24, wherein the inner anatomy-engaging surface is a three-dimensional patient-specific surface including a customized shape based on a multi-dimensional image of an outer cartilage surface of the bone of the patient and configured to nestingly mate to and be mounted on the outer cartilage surface of the bone of the patient in only one direction.

27. The orthopedic device of claim 24, wherein the bone anchoring portion includes a pointed tip for penetrating bone.

28. The orthopedic device of claim 24, wherein the bone anchoring portion has a smaller diameter than the cartilage anchoring portion.