Disposal of electrical and electronic equipment

• US 8,864,946 B2
• Filed: 08/18/2009
• Issued: 10/21/2014
• Est. Priority Date: 08/20/2008
• Status: Active Grant

• Current Assignee: P-Fuel Ltd.
• Original Assignee: P-Fuel Ltd.
• Inventors: Scheirs, John
• Primary Examiner(s): Bhat, Nina
• Assistant Examiner(s): Miller, Jonathan
• Application Number:
  US13/059,878
• Publication Number:
  US 20110230689A1
• Time in Patent Office: 1,890 Days
• Field of Search: 201/19, 585240-241, 110/341, 110/346, 588/301, 588/321
• US Class Current: 201/19
• CPC Class Codes: B29B 17/02 Separating plastics from other materials
• CPC Class Codes: B29B 2017/0496 Pyrolysing the materials
• CPC Class Codes: B29K 2705/00 Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
• CPC Class Codes: B29L 2031/3061 Number plates
• CPC Class Codes: C10B 53/07 of solid raw materials consisting of synthetic polymeric materials, e.g. tyres waste in general, e.g. household waste C10B53/00; recovery or working-up of waste materials of organic macromolecular compounds or compositions based thereon by dry-heat treatment for obtaining partially depolymerised materials C08J11/10; production of liquid hydrocarbon mixtures from rubber or rubber waste C10G1/10
• CPC Class Codes: C10G 1/10 from rubber or rubber waste
• CPC Class Codes: C10G 2300/1003 Waste materials
• CPC Class Codes: C10G 2300/205 Metal content
• CPC Class Codes: C10G 2400/02 Gasoline
• CPC Class Codes: C10G 2400/04 Diesel oil
• CPC Class Codes: C22B 25/06 from scrap, especially tin scrap by electrolytic procedure C25C1/14
• CPC Class Codes: C22B 7/001 Dry processes
• CPC Class Codes: C22B 7/003 only remelting, e.g. of chips, borings, turnings; apparatus used therefor
• CPC Class Codes: Y02P 10/20 Recycling
• CPC Class Codes: Y02W 30/62 Plastics recycling; Rubber recycling

Abstract

A method for disposing electrical and electronic equipment comprising plastic and metal components, the method comprising: melt processing the equipment and/or comminuted parts thereof to form a melt processed product; transferring the melt processed product into a vessel and heating the product using far infrared radiation such that it liberates volatile hydrocarbons and leaves behind non-volatile residue comprising metal; and collecting one or both of the volatile hydrocarbons and the non-volatile residue for subsequent use.

Claims

1. A method for disposing electrical and electronic equipment comprising plastic and metal components, the method comprising:

melt processing the equipment and/or comminuted parts thereof to form a melt processed product;

transferring the melt processed product into a vessel, introducing a zeolite into the vessel together with the melt processed product, and heating the product using far infrared radiation such that it liberates volatile hydrocarbons and leaves behind non-volatile residue comprising metal;

collecting one or both of the volatile hydrocarbons and the non-volatile residue for subsequent use.

2. The method according to claim 1, wherein the electrical and electronic equipment is subjected to a comminution process prior to it being melt processed.

3. The method according to claim 2, wherein prior to being melt processed the comminuted electrical and electronic equipment is subjected to a separation process that removes at least magnetic components therefrom.

4. The method according to claim 1, wherein the electrical and electronic equipment and/or comminuted parts thereof is melt processed using an extruder that is vented to one or more vacuum pumps so as to remove volatile compounds from the melt.

5. The method according to claim 4, wherein the volatile compounds removed by the vacuum pump are collected in a cold trap and/or passed through a caustic scrubber.

6. The method according to claim 1, wherein the melt processing is conducted at a temperature ranging from about 220°

C. to about 260°

C.

7. The method according to claim 1, wherein the far infrared radiation is provided by a plurality of far infrared radiation heaters that are each at least in part immersed within the melt processed product.

8. The method according to claim 7, wherein the far infrared heaters are in the form of ceramic rod elements sheathed with stainless steel sleeves that are coated with an emitter compound.

9. The method according to claim 1, wherein the melt processed product is heated by the far infrared radiation to a temperature ranging from about 360°

C. to about 450°

C.

10. The method according to claim 1, wherein the volatile hydrocarbons are collected using a reflux column fractionator.

11. The method according to claim 1, wherein the collected volatile hydrocarbons comprise at least one of a diesel, gasoline, and liquid petroleum gas (LPG) fraction.

12. The method according to claim 1, wherein prior to collection the non-volatile residue is discharged from the vessel and heated using far infrared radiation to drive off any residual volatile hydrocarbons.

13. The method according to claim 1, further comprising purifying and isolating metal contained in the collected non-volatile residue.

14. The method according to claim 13, wherein the metal is purified and isolated by processing the collected non-volatile residue in a processing step selected from the group consisting of using one or more of a reverberatory furnace, blast furnace, anode furnace, and electrolytic refining technique.

15. The method according to claim 13, wherein the purified and isolated metal is selected from the group consisting of lead, tin, copper, cadmium, aluminium, iron, nickel, zinc, gold, silver, platinum, palladium, and blends thereof.

16. The method according to claim 6, wherein the melt processed product is heated by the far infrared radiation to a temperature ranging from about 360°

C. to about 450°

C.

17. The method according to claim 16, wherein the collected volatile hydrocarbons comprise at least one of a diesel, gasoline, and liquid petroleum gas (LPG) fraction.

18. The method according to claim 17, wherein the purified and isolated metal is selected from one or more of lead, tin, copper, cadmium, aluminium, iron, nickel, zinc, gold, silver, platinum and palladium.