Skip fire internal combustion engine control

• US 8,869,773 B2
• Filed: 12/01/2011
• Issued: 10/28/2014
• Est. Priority Date: 12/01/2010
• Status: Active Grant

• Current Assignee: Tula Technology, Incorporated (BorgWarner Incorporated)
• Original Assignee: Tula Technology, Incorporated (BorgWarner Incorporated)
• Inventors: Tripathi, Adya S., Sahandiesfanjani, Farzad, Ghosh, Biswa R.
• Primary Examiner(s): Moulis, Thomas
• Assistant Examiner(s): DALLO, JOSEPH J
• Application Number:
  US13/309,460
• Publication Number:
  US 20120143471A1
• Time in Patent Office: 1,062 Days
• Field of Search: 123/349, 123/350, 123/198.F, 123/406.11, 123/406.12, 123/406.19, 123/406.23, 123/478, 123/480, 123/481, 701101-105, 701/115
• US Class Current: 123/350
• CPC Class Codes: F02D 17/02 Cutting-out cutting-out engines in multiple engine arrangements F02D25/04
• CPC Class Codes: F02D 2200/1002 Output torque
• CPC Class Codes: F02D 28/00 Programme-control of engines
• CPC Class Codes: F02D 41/0087 Selective cylinder activation, i.e. partial cylinder operation deceleration cut-off F02D41/123
• CPC Class Codes: F02D 41/1497 With detection of the mechanical response of the engine

Abstract

A variety of methods and arrangements for controlling the operation of an internal combustion engine in a skip fire variable displacement mode are described. In general, a firing control unit determines working chamber firings during operation of the engine that are suitable for delivering a desired engine output. In one aspect, the firing control unit is arranged to isolate the generation of firing sequences having frequency components in a frequency range of concern and to alter the firing sequence in a manner that reduces the occurrence of frequency components in the frequency range of concern. In another aspect, a filter is arranged to filter a feedback signal to provide a filtered feedback signal that is used in the determination of the working chamber firings. In preferred embodiments, the frequency characteristics of the filter are variable.

Claims

1. A method of determining firings during operation of an engine in a skip fire operational mode, the method comprising:

receiving an input signal indicative of a desired engine output;

determining a skip fire firing sequence that delivers the desired engine output;

filtering a feedback signal indicative of the skip fire firing sequence to isolate frequency components of the skip fire firing sequence in a selected frequency range; and

using the filtered feedback signal in the determination of the firing sequence to help reduce the generation of firing sequences that contain frequency components in the selected frequency range.

4. A method of determining firings as recited in claim 1 wherein the feedback signal is filtered using a band-pass filter.

5. A method of determining firings as recited in claim 1 wherein the engine is used in a vehicle arranged to carry at least one occupant, and the selected frequency range is based at least in part on frequencies that are deemed to be frequencies that the occupant of the vehicle is most likely to perceive.

6. A method of determining firings as recited in claim 1, wherein the selected frequency rangers includes frequencies in the range of 0.5-6 Hz and the filtered feedback signal provides an indication of a frequency component of the feedback signal in the selected frequency range.

2. A method of determining firings during operation of an engine in a skip fire operational mode, the method comprising:

receiving an input signal indicative of a desired engine output;

determining a skip fire firing sequence that delivers the desired engine output;

providing a feedback signal indicative of working chamber firings; and

filtering the feedback signal to provide an indication of frequency components of the firing sequence in a selected frequency range; and

wherein the filtered feedback signal is used in the determination of the firing sequence to help reduce the generation of firing sequences that contain frequency components in the selected frequency range.

3. A method as recited in claim 2 wherein:

a drive pulse generator is used to determine the skip fire firing sequence, the drive pulse generator being arranged to output a drive pulse signal indicative of a desired firing sequence; and

the drive pulse signal is used as the feedback signal indicative of working chamber firings.

7. A method of determining firings during operation of an engine in a skip fire operational mode, the method comprising:

providing a feedback signal indicative of actual or requested working chamber firings;

filtering the feedback signal using a band-pass filter to provide an indication of frequency components contained within the firing sequence in a selected frequency range; and

utilizing the filtered feedback signal to help reduce the generation of firing sequences that contain frequency components in the selected frequency range.

8. A controller for determining working cycle firings of an engine during operation of the engine in a skip fire operational mode, the controller comprising a control block that receives an input signal indicative of a desired output and is arranged to generate a firing sequence that delivers the desired output, wherein the controller is arranged to detect the generation of firing sequences having frequency components in a selected frequency range and the control block is arranged to alter the firing sequence in a manner that reduces the frequency components in the selected frequency range.

9. A controller as recited in claim 8 wherein the control block is arranged to output a drive pulse signal indicative of the desired firing sequence and the drive pulse signal is fed back to the control block to facilitate the detection of the frequency components in the selected frequency range.

10. A controller as recited in claim 9 further comprising a band pass filter arranged to filter the fed back drive pulse signal to facilitate the isolation of the frequency components in the selected frequency range.

11. A controller as recited in claim 8 further comprising a filter arranged to isolate the frequency components in the selected frequency range.

12. A controller as recited in claim 11 wherein the filter is a variable filter having frequency characteristics that vary as a function of engine speed.

13. A controller as recited in claim 11 wherein the filter is a variable filter and the controller is arranged to vary the frequency characteristics of the filter as a function of an operating parameter of a vehicle powered by the engine controlled by the controller.

14. A controller as recited in claim 8 wherein the control block includes a sigma delta converter.

15. A controller as recited in claim 8 wherein the control block is arranged to dynamically determine the working chamber firings on a firing opportunity by firing opportunity basis.

16. A controller as recited in claim 9 wherein the control block includes a sigma delta converter having at least three stages and a filter arranged to filter the drive pulse signal to isolate frequency components in the selected frequency range, wherein the output of the filter is used as feedback for at least one of the stages.

17. A skip fire engine controller comprising a control block arranged to determine a skip fire firing sequence that delivers a desired output, wherein the control block includes:

a plurality of stages;

first pole associated with a first one of the stages and arranged to help suppress noise in at least a first frequency range;

a second pole associated with a second one of the stages and arranged to help suppress noise in at least a second frequency range, wherein the first and second frequency ranges may be either coextensive or not coextensive; and

a feed-forward zero arranged at least in part to help compensate for delay between the generation of a firing request and the realization of torque associated with an actual firing that corresponds to the firing request.

18. A skip fire engine controller as recited in claim 17 wherein the control block includes a sigma delta converter.

19. A skip fire controller arranged to direct working chamber firings during operation of an engine in a skip fire operational mode, the controller comprising:

a control block that receives an input signal indicative of a desired output and is arranged to dynamically determine working chamber firings that deliver the desired output; and

a filter arranged to filter a feedback signal to provide a filtered feedback signal, wherein the frequency characteristics of the filter are variable; and

wherein the control block is arranged to utilize the filtered feedback signal in the determination of the working chamber firings.

20. A skip fire controller as recited in claim 19 wherein the control block and the filter have a variable frequency clock that varies as a function of engine speed such that the frequency characteristics of the filter vary as a function engine speed.

21. A skip fire controller as recited in claim 19 further comprising a register that is arranged to help define a transfer function of the filter, wherein a value stored in the register may be updated during operation of the engine to thereby dynamically alter the transfer function of the filter.

22. A skip fire controller as recited in claim 21 wherein the controller is arranged to load a different value in the register when a transmission gear ratio is changed such that the transfer function of the filter varies as a function of the transmission gear ratio.

23. A skip fire controller as recited in claim 21 wherein more than one registers are provided that help define the transfer function of the filter and wherein the values stored in the registers may be updated during operation of the engine to thereby dynamically alter the transfer function of the filter.

24. A skip fire controller as recited in claim 19 wherein the filter is selected from the group consisting of a band-pass filter and a low pass filter.

25. A skip fire controller as recited in claim 19 wherein the feedback signal is selected from the group consisting of a drive pulse signal that indicates when working chamber firings are desired, a torque signal, an acceleration signal, an engine speed signal, a wheel speed signal, a drive train speed signal and a drive train acceleration signal.

26. A method of determining firings during operation of an engine in a skip fire operational mode, the method comprising:

receiving an input signal indicative of a desired engine output;

selectively determining working cycles to be fired and working cycles to be skipped, wherein the fired working cycles are arranged to deliver the desired engine output; and

filtering a feedback signal, wherein the filtered feedback signal is used in the determination of the firings and wherein the frequency characteristics of the filter are varied during operation of the engine in the skip fire operational mode.

27. A method as recited in claim 26 wherein the frequency characteristics of the filter are varied as a function of engine speed.

28. A method as recited in claim 26 wherein the frequency characteristic of the filter are varied as a function of a transmission gear ratio that the vehicle is utilizing at any given time.