Energy storage on an elevated platform and transfer method

• US 8,869,944 B2
• Filed: 06/15/2011
• Issued: 10/28/2014
• Est. Priority Date: 03/01/2010
• Status: Active Grant

• Current Assignee: The Raymond Corporation (Toyota Motor Corporation)
• Original Assignee: The Raymond Corporation (Toyota Motor Corporation)
• Inventors: McCabe, Paul P., Radler, Daniel G.
• Primary Examiner(s): Mansen, Michael
• Assistant Examiner(s): RIEGELMAN, MICHAEL A
• Application Number:
  US13/160,618
• Publication Number:
  US 20120145485A1
• Time in Patent Office: 1,231 Days
• Field of Search: 187/220, 187/222, 320/103, 320/104, 320/109, 320/113, 320/115
• US Class Current: 187/226
• CPC Class Codes: B66F 9/24 Electrical devices or systems
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: H02J 7/342 The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging with circuits for polarity protection H02J7/0034
• CPC Class Codes: H02J 7/345 using capacitors as storage or buffering devices

Abstract

A lift truck includes a secondary rechargeable energy storage device on a vertically movable platform that is separate from a primary rechargeable energy storage device on the lift truck'"'"'s main tractor unit. Wires or hoses for transfer of power or controls between the main tractor unit and the platform are reduced or eliminated. The quantity of energy stored in the secondary rechargeable energy storage device is sufficient to power platform electrical loads for a predetermined amount of time until the platform is lowered. When the platform is lowered, the secondary rechargeable energy storage device is recharged by the primary energy storage device.

Claims

1. A lift truck comprising:

a tractor unit;

a primary energy storage device disposed on the tractor unit, the primary energy storage device configured to provide operating power to the tractor unit;

a vertically extendable mast mounted relative to the tractor unit, the mast including a fixed base and an extendable mast section;

a vertically movable platform coupled to the extendable mast section, the platform being vertically movable with the extendable mast section between an upper position and a lower position;

a rechargeable secondary energy storage device disposed within a space defined by a width of the extendable mast section, the rechargeable secondary energy storage device being rechargeable upon moving the platform toward the lower position;

a primary side sensor circuit and a secondary side target, such that when the primary side sensor circuit and secondary side target are aligned, a transfer coupling sense circuit indicates an aligned condition;

the rechargeable secondary energy storage device including at least one capacitor, the at least one capacitor adapted to accept an energy transfer from the primary energy storage device and temporarily store the energy transfer, the rechargeable secondary energy storage device further including a DC-to-DC voltage converter, the voltage converter adapted to convert a voltage from the at least one capacitor to a recharge voltage to recharge the rechargeable secondary energy storage device; and

wherein the at least one capacitor is electrically connected between the primary energy storage device and the DC-to-DC voltage converter when the primary side sensor circuit and the secondary side target are aligned such that the DC-to-DC voltage converter does not directly connect to the primary energy storage device.

2. The lift truck according to claim 1:

further including an energy transfer coupling, the energy transfer coupling configured to transfer energy from the primary energy storage device to the rechargeable secondary energy storage device to recharge the rechargeable secondary energy storage device.

3. The lift truck according to claim 2:

wherein the primary energy storage device comprises a rechargeable device.

4. The lift truck according to claim 3:

wherein the energy transfer coupling is configured to transfer energy from the secondary energy storage device to the primary energy storage device.

5. The lift truck according to claim 2:

wherein the energy transfer coupling comprises at least one of a physical coupling and an inductive coupling.

6. The lift truck according to claim 2:

wherein the energy transfer coupling comprises a primary side coupling and a secondary side coupling, with the secondary side coupling being disposed within the space defined by the width of the extendable mast section and the primary side coupling being disposed on the tractor unit.

7. The lift truck according to claim 1:

further including a operator station, the operator station including controls configured for use by the operator to control the tractor unit and the platform.

8. The lift truck according to claim 1:

wherein the tractor unit includes a first wireless communication unit and the platform includes a second wireless communication unit, the first and second wireless communication units configured to provide a wireless communication link between the tractor unit and the platform.

9. The lift truck according to claim 8:

further including an operator station, the operator station including controls configured for use by the operator to control the tractor unit and the platform via the first and second wireless communications units.

10. The lift truck according to claim 1:

wherein the space is defined by the width and a thickness of the extendable mast section.

11. The lift truck according to claim 1:

wherein the platform supports at least one of an operator and a load.

12. A lift truck comprising:

a tractor unit;

a rechargeable primary energy storage device disposed on the tractor unit,

a vertically movable platform movably coupled to the tractor unit, the platform being vertically movable between an upper position and a lower position and including an operator station;

a rechargeable secondary energy storage device disposed within the operator station;

an energy transfer coupling, the energy transfer coupling configured to transfer energy from the rechargeable primary energy storage device on the tractor unit to the rechargeable secondary energy storage device on the platform to recharge the rechargeable secondary energy storage device;

a primary side sensor circuit and a secondary side target, such that when the primary side sensor circuit and secondary side target are aligned, a transfer coupling sense circuit indicates an aligned condition;

the rechargeable secondary energy storage device including at least one capacitor, the at least one capacitor adapted to accept an energy transfer from the primary energy storage device and temporarily store the energy transfer, the rechargeable secondary energy storage device further including a DC-to-DC voltage converter, the voltage converter adapted to convert a voltage from the at least one capacitor to a recharge voltage to recharge the rechargeable secondary energy storage device; and

wherein the at least one capacitor is electrically connected between the primary energy storage device and the DC-to-DC voltage converter when the primary side sensor circuit and the secondary side target are aligned such that the DC-to-DC voltage converter does not directly connect to the primary energy storage device.

13. The lift truck according to claim 12:

further including a transfer coupling sense circuit configured to sense a voltage potential difference between the primary energy storage device and the rechargeable secondary energy storage device.

14. The lift truck according to claim 12:

further including a vertically extendable mast mounted relative to the tractor unit, the mast including a fixed base and an extendable mast section; and

the platform coupled to the extendable mast section, the platform being vertically movable with the extendable mast section between the upper position and the lower position.

15. The lift truck according to claim 12:

wherein the operator station includes controls configured for use by the operator to control the tractor unit and the platform.