Light tube and power supply circuit

• US 8,870,412 B1
• Filed: 12/02/2013
• Issued: 10/28/2014
• Est. Priority Date: 02/11/2000
• Status: Expired due to Term

• Current Assignee: Ilumisys Incorporated (Altair Engineering Incorporated)
• Original Assignee: Ilumisys Incorporated (Altair Engineering Incorporated)
• Inventors: Timmermans, Jos, Raymond, Jean C., Ivey, John
• Primary Examiner(s): A, Minh D
• Application Number:
  US14/094,455
• Time in Patent Office: 330 Days
• Field of Search: 315/185.R, 315/185.S, 315/246, 362/260, 362/249.01, 362/249.02, 362/285
• US Class Current: 362/249.01
• CPC Class Codes: B60Q 3/80 Circuits; Control arrangements for dashboards B60Q3/16; for mass transit vehicles B60Q3/47
• CPC Class Codes: F21K 9/272 Details of end parts, i.e. the parts that connect the light source to a fitting; Arrangement of components within end parts F21K9/278 takes precedence
• CPC Class Codes: F21K 9/275 Details of bases or housings, i.e. the parts between the light-generating element and the end caps; Arrangement of components within bases or housings F21K9/278 takes precedence
• CPC Class Codes: F21K 9/278 Arrangement or mounting of circuit elements integrated in the light source
• CPC Class Codes: F21K 9/60 Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction
• CPC Class Codes: F21K 9/66 Details of globes or covers forming part of the light source
• CPC Class Codes: F21K 9/90 Methods of manufacture
• CPC Class Codes: F21S 4/28 rigid, e.g. LED bars
• CPC Class Codes: F21V 15/015 Devices for covering joints between adjacent lighting devices; End coverings
• CPC Class Codes: F21V 19/003 Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
• CPC Class Codes: F21V 19/008 of straight tubular light sources, e.g. straight fluorescent tubes, soffit lamps
• CPC Class Codes: F21V 23/00 Arrangement of electric circuit elements in or on lighting devices characterised by cooling arrangements F21V29/508
• CPC Class Codes: F21V 23/009 the casing being inside the housing of the lighting device
• CPC Class Codes: F21V 23/02 the elements being transformers, impedances or power supply units, e.g. a transformer with a rectifier
• CPC Class Codes: F21V 23/023 Power supplies in a casing F21V23/003 takes precedence
• CPC Class Codes: F21V 23/06 the elements being coupling devices , e.g. connectors
• CPC Class Codes: F21V 3/02 characterised by the shape
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H01L 25/13 the devices being of a type provided for in group H01L33/00
• CPC Class Codes: H01L 2924/00 : Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 : Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H05B 45/10 : Controlling the intensity of the light
• CPC Class Codes: H05B 45/14 : using electrical feedback from LEDs or from LED modules
• CPC Class Codes: H05B 45/325 : Pulse-width modulation [PWM]
• CPC Class Codes: H05B 45/3578 : Emulating the electrical or functional characteristics of discharge lamps
• CPC Class Codes: H05B 45/3725 : Switched mode power supply [SMPS]
• CPC Class Codes: H05B 47/10 : Controlling the light source
• CPC Class Codes: Y02B 20/30 : Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A replacement light tube for replacing a fluorescent light tube includes an elongate tubular housing having first and second ends, first and second end caps disposed thereon, each configured to fit with a socket for a fluorescent light tube, and a rigid support structure having a planar portion having a first surface extending within the elongate tubular housing between the first and second ends and having spaced-apart sidewalls extending away from the first surface and extending within the housing between the first and second ends. At least a portion of the sidewalls are in contact with an interior surface of housing. A plurality of light emitting diodes are supported only by a second surface of the planar portion opposite to the first surface and between the first and second ends, and are arranged to emit light through the housing.

Claims

1. A replacement light tube for replacing a fluorescent light tube, comprising:

an elongate tubular housing having a first end and a second end;

a first end cap and a second end cap disposed on the first end and the second end, respectively, each configured to fit with a socket for the fluorescent light tube;

a rigid support structure enclosed within the elongate tubular housing and having a planar portion having a first surface extending within the elongate tubular housing between the first end and the second end, the rigid support structure having spaced-apart sidewalls extending away from the first surface and extending within the elongate tubular housing between the first end and the second end, at least a portion of the sidewalls in contact with an interior surface of the elongate tubular housing;

a plurality of light emitting diodes supported by a second surface of the planar portion opposite to the first surface and between the first end and the second end, the plurality of light emitting diodes arranged to emit light through the elongate tubular housing; and

a power supply circuit including a pulse width modulator and at least two current limiting elements, the at least two current limiting elements configured to receive power from the pulse width modulator and to transmit power to at least some of the plurality of light emitting diodes.

2. The replacement light tube of claim 1 wherein the sidewalls each have a substantially uniform cross-section along a length of the elongate tubular housing.

3. The replacement light tube of claim 1 wherein the rigid support structure has a substantially uniform cross-section along a length of the elongate tubular housing.

4. The replacement light tube of claim 1 wherein the first surface extends in a plane within the elongate tubular housing and wherein the sidewalls contact the interior surface of the elongate tubular housing away from the plane in which the first surface extends.

5. The replacement light tube of claim 1 wherein the planar portion, the sidewalls and the interior surface of the elongate tubular housing form a space extending between the first end and the second end.

6. The replacement light tube of claim 1 wherein the support structure divides the elongate tubular housing into a first space in which the plurality of light emitting diodes are housed and a second space defined by the planar portion, the sidewalls and the interior surface of the elongate tubular housing.

7. The replacement light tube of claim 1 wherein the planar portion is integral with the sidewalls.

8. The replacement light tube of claim 1, wherein at least a portion of the power supply circuit is packaged inside the elongate tubular housing.

9. The replacement light tube of claim 1 wherein the power supply circuit includes a rectifier configured to receive alternating current (AC) input and to provide direct current (DC) output.

10. The replacement light tube of claim 9 wherein the rectifier is arranged to provide the DC output to the pulse width modulator.

11. The replacement light tube of claim 8 wherein the pulse width modulator switches direct current (DC) power to the plurality of light emitting diodes on and off at a frequency such that the light emitted from the plurality of light emitting diodes appears, when viewed by a human eye, to shine continuously.

12. The replacement light tube of claim 1 wherein at least one of the at least two current limiting elements comprises an inductive element electrically coupled between the pulse width modulator and the at least some of the plurality of light emitting diodes.

13. The replacement light tube of claim 1, wherein the at least two current limiting elements and the pulse width modulator are packaged outside of the elongate tubular housing.

14. The replacement light tube of claim 1 wherein a switching power supply type current limiter includes at least one of the current limiting elements.

15. The replacement light tube of claim 1 wherein the plurality of light emitting diodes is arranged in spaced-apart banks of light emitting diodes such that a spacing between light emitting diodes in each bank is less than a spacing between centers of adjacent banks, each of the spaced-apart banks including more than one light emitting diode.

16. The replacement light tube of claim 1 wherein the first end cap and the second end cap comprise a respective pair of electrical bi-pin connectors.

17. The replacement light tube of claim 1 wherein the light emitting diodes are arranged as a plurality of groups spaced along an axis extending between the first end and second end, each group comprising light emitting diodes spatially displaced from each other in a direction orthogonal to the axis.

18. A replacement light tube for replacing a fluorescent light tube, comprising:

an elongate tubular housing having a first end and a second end;

a first end cap and a second end cap disposed on the first end and the second end, respectively, each configured to fit with a socket for the fluorescent light tube and comprising a respective pair of electrical bi-pin connectors;

a rigid support structure enclosed within the elongate tubular housing and having a planar portion having a first surface extending within the elongate tubular housing between the first end and the second end, the rigid support structure having spaced-apart sidewalls extending away from the first surface and extending within the elongate tubular housing between the first end and the second end, at least a portion of the sidewalls in contact with an interior surface of the elongate tubular housing;

a plurality of light emitting diodes supported by a second surface of the planar portion opposite to the first surface and between the first end and the second end, the plurality of light emitting diodes arranged to emit light through the elongate tubular housing; and

a power supply circuit including a pulse width modulator and at least two current limiting elements, the at least two current limiting elements configured to receive power from the pulse width modulator and to transmit power to at least some of the plurality of light emitting diodes

wherein the support structure divides the elongate tubular housing into a first space in which the plurality of light emitting diodes are housed and a second space defined by the planar portion, the sidewalls and the interior surface of the elongate tubular housing.

19. The replacement light tube of claim 18 wherein at least a portion of the power supply circuit is packaged inside the elongate tubular housing.

20. The replacement light tube of claim 18 wherein at least one of the at least two current limiting elements comprises an inductive element electrically coupled between the pulse width modulator and the at least some of the plurality of light emitting diodes.

21. The replacement light tube of claim 18 wherein the at least two current limiting elements and the pulse width modulator are packaged outside of the elongate tubular housing.

22. The replacement light tube of claim 18 wherein the power supply circuit includes a rectifier configured to receive alternating current (AC) input and to provide direct current (DC) output.

23. A replacement light tube for replacing a fluorescent light tube, comprising:

an elongate tubular housing having a first end and a second end;

a first end cap and a second end cap disposed on the first end and the second end, respectively, each configured to fit with a socket for the fluorescent light tube;

a rigid support structure enclosed within the elongate tubular housing and having a planar portion having a first surface extending within the elongate tubular housing between the first end and the second end, the rigid support structure having spaced-apart sidewalls extending away from the first surface and extending within the elongate tubular housing between the first end and the second end, at least a portion of the sidewalls in contact with an interior surface of the elongate tubular housing;

a plurality of light emitting diodes supported by the first surface between the first end and the second end, the plurality of light emitting diodes arranged to emit light through the elongate tubular housing; and

a power supply circuit including a pulse width modulator and at least two current limiting elements, the at least two current limiting elements configured to receive power from the pulse width modulator and to transmit power to at least some of the plurality of light emitting diodes, the power supply circuit being packaged within at least one of the end caps.

24. The replacement light tube of claim 23 wherein the rigid support structure has a substantially uniform cross-section along a length of the elongate tubular housing.

25. The replacement light tube of claim 23 wherein the first surface extends in a plane within the elongate tubular housing and wherein the sidewalls extend sufficiently far from the plane such that light emitted by the light emitting diodes is confined to an included angle of less than 180°

by the sidewalls.

26. A replacement light tube for replacing a fluorescent light tube, comprising:

an elongate tubular housing having a first end and a second end;

a first end cap and a second end cap disposed on the first end and the second end, respectively, each configured to fit with a socket for the fluorescent light tube;

a rigid support structure enclosed within the elongate tubular housing and having a planar portion having a first surface extending within the elongate tubular housing between the first end and the second end, the rigid support structure having spaced-apart sidewalls extending away from the planar portion and extending within the elongate tubular housing between the first end and the second end, at least a portion of the sidewalls in contact with an interior surface of the elongate tubular housing, the planar portion being integral with the sidewalls;

a plurality of light emitting diodes supported by the first surface between the first end and the second end, the plurality of light emitting diodes arranged to emit light through the elongate tubular housing; and

a power supply circuit including a pulse width modulator and at least two current limiting elements, the at least two current limiting elements configured to receive power from the pulse width modulator and to transmit power to at least some of the plurality of light emitting diodes.

27. The replacement light tube of claim 26 wherein the sidewalls extend from the first surface.

28. The replacement light tube of claim 26 wherein the sidewalls extend from a second surface of the planar portion, the second surface being opposite the first surface.

29. The replacement light tube of claim 26 wherein a portion of the power supply circuit is external to the elongate tubular housing and the first and second end caps.

30. The replacement light tube of claim 26 wherein at least a portion of the power supply circuit is packaged within the elongate tubular housing or at least one of the end caps.

31. The replacement light tube of claim 26 wherein the pulse width modulator is configured to receive power from a power source and configured to regulate the intensity of light emitted from the plurality of light emitting diodes by cyclically switching the received power on and off according to a varying duty cycle.