IR thermometry probe cover

• US 8,876,373 B2
• Filed: 08/02/2011
• Issued: 11/04/2014
• Est. Priority Date: 04/09/2009
• Status: Active Grant

• Current Assignee: Kaz USA Incorporated (Helen of Troy Limited), Welch Allyn Incorporated
• Original Assignee: Welch Allyn Incorporated
• Inventors: Lane, John A., Quinn, David E., Stone, Ray D., Martin, Scott A., Strom, John R., Mullin, Matthew David, Thrush, Richard, McDuffie, Richard G.
• Primary Examiner(s): Kaplan Verbitsky, Gail
• Application Number:
  US13/196,700
• Publication Number:
  US 20120027047A1
• Time in Patent Office: 1,190 Days
• Field of Search: 374/100, 374/163, 374/158, 374/209, 374/208, 374/141, 374/121, 374/179, 374/185, 600/184, 600/474, 600/549
• US Class Current: 374/158
• CPC Class Codes: G01J 5/0011 Ear thermometers G01J5/021 and G01J5/049 take precedence
• CPC Class Codes: G01J 5/021 Probe covers for thermometers, e.g. tympanic thermometers; Containers for probe covers; Disposable probes
• CPC Class Codes: G01K 13/252 for tympanic thermometers
• CPC Class Codes: Y10T 29/49 Method of mechanical manufacture

Abstract

A protective cover for an insertion probe of a medical instrument. The cover contains a flexible tubular body that compliments the probe geometry and a radially disposed flange that surrounds the proximal end of the body. A series of snap-on fasteners removably connect the cover to the instrument. A camming surface is located on the outer face of the flange which coacts with a cam follower that is movably mounted upon the instrument to flex the cover sufficiently to open the fastener and release the cover from the instrument and move the cover axially toward the distal end of the tip.

Claims

1. A probe cover for a medical instrument, comprising:

a distal end;

a proximal end opposite the distal end;

an annular flange disposed at the proximal end;

a first shelf extending along at least a portion of an outer surface of the flange and substantially perpendicular to a longitudinal axis of the cover; and

a camming surface defined by the flange and configured to mate with an ejector mechanism of the instrument slidably engaging the camming surface,

a section of the flange being configured to flex in response to application of a force to the camming surface by the ejector mechanism, wherein such flexing releases the cover from the instrument, wherein the probe cover further comprising an annular base defined by the flange, the base configured to rest upon a second shelf of an additional probe cover stacked therebeneath when the probe cover is stored with the additional probe cover.

2. The probe cover of claim 1, further comprising a cove disposed substantially beneath the first shelf and at least partially defined by an inner surface of the cover opposite the first shelf, the cove configured to releasably mate with a detent bead of the instrument.

3. The probe cover of claim 2, wherein a maximum vertical distance between the camming surface and the base is greater than or equal to approximately half of a maximum vertical distance between the cove and the base.

4. The probe cover of claim 3, wherein a horizontal distance between a peak of the camming surface and a radially outermost portion of the cove is less than approximately twice the maximum vertical distance between the cove and the base.

5. The probe cover of claim 2, wherein a portion of the cove extends substantially parallel to the first shelf.

6. The probe cover of claim 1, wherein the camming surface extends upwardly and inwardly toward the distal end of the body.

7. The probe cover of claim 1, wherein the ejector mechanism slidably engages the camming surface as the ejector mechanism moves along an arcuate path, relative to the longitudinal axis, in contact with the camming surface.

8. The probe cover of claim 7, wherein the section of the flange is configured to flex inward toward a longitudinal axis of the probe cover in response to application of the force to the camming surface.

9. A method of removing a probe cover from a medical instrument, comprising:

slidably engaging a cam follower surface of the medical instrument with a camming surface of the cover, the camming surface extending at least partially around a proximal end of the cover;

flexing the cover about a section of the proximal end in response to the engagement between the cam follower surface and the camming surface; and

disengaging a cove defined by an inner surface of the cover from a detent bead of a distal end of the instrument in response to the flexing, wherein disengaging the cove comprises moving a proximal portion of the cove beyond a peak of the detent bead.

10. The method of claim 9, wherein slidably engaging the cam follower surface with the camming surface of the cover comprises moving the cam follower surface along a substantially arcuate path relative to a longitudinal axis of the cover.

11. The method of claim 9, wherein flexing the cover comprises moving a portion of the camming surface toward a longitudinal axis of the cover.

12. The method of claim 9, wherein slidably engaging the cam follower surface with the camming surface of the cover comprises moving the cam follower surface toward a longitudinal axis of the cover.

13. The method of claim 9, wherein flexing the cover comprises moving a portion of the camming surface away from a longitudinal axis of the cover.

14. The method of claim 9, wherein slidably engaging the cam follower surface with the camming surface of the cover comprises moving the cam follower surface away from a longitudinal axis of the cover.

15. A system for probe cover storage, comprising:

a first probe cover, the first probe cover having

a distal end,

a proximal end,

a body extending from the distal end and terminating at the proximal end,

an annular flange disposed at the proximal end,

a camming surface defined by the flange and configured to mate with an ejector mechanism of the instrument at the proximal end, a section of the flange being configured to flex in response to application of a force to the camming surface by the ejector mechanism, and

a shelf extending along at least a portion of an outer surface of the flange and substantially perpendicular to a longitudinal axis of the cover; and

a second probe cover stacked on top of the first probe cover such that the distal end of the first probe cover is disposed substantially adjacent to a distal end of the second probe cover,

the second probe cover having a base disposed on the shelf of the first probe cover such that a gap is formed between the first probe cover and the second probe cover, the gap extending from the shelf to the distal end of the first probe cover.

16. The system of claim 15, wherein the second probe cover is substantially identical to the first probe cover.

17. The system of claim 15, wherein the shelf extends annularly around the outer surface of the flange.

18. The system of claim 15, wherein the base extends substantially perpendicular from a longitudinal axis of the second probe cover.

19. The system of claim 15, wherein the base is defined by a flange disposed at a proximal end of the second probe cover, the base extending substantially annularly around the proximal end of the second probe cover.

20. The system of claim 15, wherein the gap extends between the flange of the first probe and a flange of the second probe.

21. The system of claim 15, wherein the gap extends between an outer surface of the first probe cover and an inner surface of the second probe cover.

22. A probe cover for a medical instrument, comprising:

a substantially conical body having a distal end, a proximal end, and a flange disposed at the proximal end and annularly surrounding the proximal end, the body defining a longitudinal axis and tapering away from the longitudinal axis from the distal end toward the proximal end, the body terminating at the proximal end;

an IR transparent portion disposed at the distal end of the body;

a cove formed by an inner surface of the body, the cove extending annularly around the body and being configured to receive a plurality of detent beads of the instrument for releasably connecting the probe cover to the instrument;

a camming surface defined by the flange and configured to receive an ejector finger of the instrument slidably engaging the camming surface; and

a weakened section formed proximate the cove, the weakened section configured to bend in response to an upward force applied to the camming surface by the ejector finger, wherein bending of the weakened section removes the cove from the plurality of detent beads and releases the probe cover from the instrument.

23. The probe cover of claim 22, further comprising an annular shelf extending transverse to the longitudinal axis, the shelf being disposed substantially above the cove and defined by a portion of an outer surface of the cover opposite the cove.

24. The probe cover of claim 22, further comprising a base defined by the flange, the base being configured to rest upon a shelf of an additional probe cover stacked therebeneath when the probe cover is stored with the additional probe cover, wherein a maximum vertical distance between the camming surface and the base is greater than or equal to approximately half of a maximum vertical distance between the cove and the base.

25. The probe cover of claim 24, wherein a horizontal distance between a vertically uppermost portion of the camming surface and a radially outermost portion of the cove is less than approximately twice the maximum vertical distance between the cove and the base.