Modification of an industrial vehicle to include a containment area and mounting assembly for an alternate fuel

• US 8,882,071 B2
• Filed: 05/23/2012
• Issued: 11/11/2014
• Est. Priority Date: 09/16/2011
• Status: Active Grant

• Current Assignee: Gaseous Fuel Systems Corporation
• Original Assignee: Gaseous Fuel Systems Corporation
• Inventors: Green, Jason
• Primary Examiner(s): McKinnon, Terrell
• Assistant Examiner(s): MCNICHOLS, ERET C
• Application Number:
  US13/478,885
• Publication Number:
  US 20130069357A1
• Time in Patent Office: 902 Days
• Field of Search: 248/133, 248/220.21, 248/346.01, 248/346.03, 248/346.06, 280/830, 280/834, 220/562, 220/563, 123/575, 180/69.5, 180/314
• US Class Current: 248/346.01
• CPC Class Codes: B60K 15/067 Mounting of tanks
• CPC Class Codes: B60K 15/07 of gas tanks
• CPC Class Codes: B60Y 2200/142 Heavy duty trucks
• CPC Class Codes: F16M 13/02 for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle

Abstract

A system and attendant structural components for incorporating an alternate fuel supply, such as of the type used in combination with a conventional distillate fuel, to power a heavy duty industrial vehicle, such as a mine haul dump truck. The system and attendant structure includes a mounting assembly structured for containment and support of the alternate fuel and a containment area disposed on the vehicle and structured and dimensioned to retain the mounting assembly therein. The containment area and the mounting assembly are disposed in laterally adjacent, exposed relation to an operator area of the mine haul truck, wherein the mounting assembly and the containment area are cooperatively disposed and structured to facilitate storage of the alternate fuel and operative communication and distribution thereof with the powering engine of the mine haul vehicle.

Claims

1. A system for mounting an alternate fuel supply on a mine haul vehicle, said system comprising:

the mine haul vehicle comprising a CATERPILLAR 793 model,

a mounting assembly structured for containment and support of the alternate fuel supply,

a containment area located on the mine haul vehicle in laterally adjacent relation to an operator cab thereof;

said mounting assembly disposed in said containment area,

said mounting assembly comprising a housing disposed in retaining relation to at least one fuel tank for the alternate fuel supply,

said mounting assembly further comprising a base disposed in interconnecting relation between said housing and said containment area,

said containment area including an access structure disposed in covering relation to an engine compartment of the mine haul vehicle,

a connecting assembly movably connecting said base to said housing;

said base movably supporting said housing in said containment area in substantially adjacent relation to the operator cab and the engine compartment;

said housing positionalble within said containment area into and between a first orientation and a second orientation,

said housing disposed in spaced, non-obstructing relation to an open orientation of said access structure and at least a partial opening of an entrance to the operator cab,

said at least one fuel tank retained within said housing and disposed on said mounting assembly in said containment area in adjacent relation to the engine compartment of the mine haul vehicle,

a positioning assembly disposable in interconnecting relation between said base and said housing;

said positioning assembly operative to dispose said housing between said first and second orientations, and

said base comprising a plurality of support members, said housing movably connected to and supported by at least some of said plurality of support members.

2. A system as recited in claim 1 wherein at least a portion of said base is removably connected to the mine haul vehicle;

said housing detachable from said base and removably disposed within said containment area.

3. A system as recited in claim 1 wherein said base is connected to the mine haul vehicle and at least partially positioned within the engine compartment.

4. A system as recited in claim 1 wherein said housing is disposed in said non-obstructing relation to said open orientation of said access structure and at least a partial opening of an entrance to the operator cab in either said first or second orientation.

5. A system as recited in claim 4 wherein said housing is disposed and configured to facilitate an operative orientation of the entrance to the operator cab of at least 45 degrees when in said first orientation.

6. A system as recited in claim 1 wherein said housing is detachably connected to at least some others of said plurality of support members when in said second orientation.

7. A system as recited in claim 6 wherein said second orientation comprises said housing disposed in connected, supported relation to said at least some of said plurality of support members and further disposed in detached, non-supporting relation to said some other of said support members.

8. A system as recited in claim 1 wherein said housing comprises a substantially angled configuration extending along its length between a lower end and an upper end portion thereof;

said upper end portion extending transversely outward from a remainder of said housing.

9. A system as recited in claim 8 wherein said first orientation comprises said upper end portion disposed in spaced, overlying relation to said access structure associated with the engine compartment.

10. A system as recited in claim 1 wherein said positioning assembly is removably connected to both said base and said housing at least when said housing is in said second orientation.

11. A system as recited in claim 1 wherein said mounting assembly comprises a shock absorber assembly disposed in interconnecting relation between said housing and said base;

said shock absorber assembly structured to restrict transmission of vibration to said housing from the mine haul vehicle.

12. A system as recited in claim 11 wherein said shock absorber assembly comprises a plurality of isolation mounts disposed between said base and said housing.

13. A system for mounting an alternate fuel supply on a mine haul vehicle, said system comprising:

the mine haul vehicle comprising a CATERPILLAR 793 model,

a mounting assembly structured for containment and support of the alternate fuel supply,

a containment area located on the mine haul vehicle in laterally adjacent relation to an operator cab thereof;

said mounting assembly disposed within said containment area,

said mounting assembly comprising a housing disposed in retaining relation to at least one fuel tank for the alternate fuel supply,

said mounting assembly further comprising a base disposed in interconnecting relation between said housing and said containment area,

said containment area including an access structure disposed in covering relation to an engine compartment of the mine haul vehicle,

a connecting assembly movably connecting said base to said housing;

said base movably supporting said housing within said containment area in substantially adjacent relation to the operator cab and the engine compartment;

said housing disposable within said containment area into and between a first orientation and a second orientation,

said housing disposed in spaced, non-obstructing relation to an open orientation of said access structure and at least a partial opening of an entrance to the operator cab,

said at least one fuel tank retained within said housing and disposed on said mounting assembly in said containment area in adjacent relation to the engine compartment of the mine haul vehicle, and

a positioning assembly comprising a fluid activated piston and cylinder assembly disposable in interconnecting relation between said base and said housing;

said positioning assembly operative to dispose said housing between said first and second orientations.

14. A system as recited in claim 13 further comprising a first number of said plurality of said support members having a sufficient length to extend out of the engine compartment and into a connecting relation with said housing, when said housing is in said first orientation.

15. A system as recited in claim 14 comprising a second set of said plurality of support members movably connected in supporting relation to said housing when in a second orientation;

said housing disposed in a detached relation to said first set of support members when in said second orientation.

16. A system for mounting an alternate fuel supply on a mine haul vehicle, said system comprising:

the mine haul vehicle comprising a CATERPILLAR 793 model,

a mounting assembly structured for containment and support of the alternate fuel supply,

a containment area located on the mine haul vehicle in laterally adjacent relation to an operator cab thereof;

said mounting assembly disposed within said containment area,

said mounting assembly comprising a housing disposed in retaining relation to at least one fuel tank for the alternate fuel supply,

said mounting assembly further comprising a base disposed in interconnecting relation between said housing and said containment area,

said containment area including an access structure disposed in covering relation to an engine compartment of the mine haul vehicle,

a connecting assembly movably connecting said base to said housing;

said base movably supporting said housing within said containment area in substantially adjacent relation to the operator cab and the engine compartment;

said housing disposable within said containment area into and between a first orientation and a second orientation,

said housing disposed in spaced, non-obstructing relation to an open orientation of said access structure and at least a partial opening of an entrance to the operator cab,

said at least one fuel tank retained within said housing and disposed on said mounting assembly in said containment area in adjacent relation to the engine compartment of the mine haul vehicle,

a positioning assembly comprising a fluid activated piston and cylinder assembly disposable in interconnecting relation between said base and said housing;

said positioning assembly operative to dispose said housing between said first and second orientations,

said base comprising a plurality of support members and a plurality of mounts;

said plurality of mounts fixedly secured to the mine haul vehicle and positioned within the engine compartment thereof;

each of said plurality of support members connected to a different one of said plurality of mounts, and

a first number of said plurality of said support members having a sufficient length to extend out of the engine compartment and into a connecting relation with said housing, when said housing is in said first orientation.