Compact peristaltic medical pump

• US 8,882,481 B2
• Filed: 07/03/2012
• Issued: 11/11/2014
• Est. Priority Date: 09/10/2009
• Status: Active Grant

• Current Assignee: Kpr U.S., LLC (Cardinal Health, Inc.)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Harr, James
• Primary Examiner(s): Lucchesi, Nicholas
• Assistant Examiner(s): LANDRY II, GERALD ERNEST
• Application Number:
  US13/540,914
• Publication Number:
  US 20120269655A1
• Time in Patent Office: 861 Days
• Field of Search: 417/477.14, 600431-435, 604 65- 67, 604131-134, 604151-155
• US Class Current: 417/477.14
• CPC Class Codes: A61M 5/14228 with linear peristaltic action, i.e. comprising at least three pressurising members or a helical member
• CPC Class Codes: A61M 5/14232 Roller pumps
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body

Abstract

A compact medical pump includes a linear peristaltic pumping mechanism driven by a motor located within a periphery of a belt of the pumping mechanism. The motor drives a gear set that drives a driving pulley which engages the belt having the rollers. A battery for the pump is positioned adjacent to the gear set. The pump includes a controller and user interface for operating the pumping mechanism as a function of pumping parameters input via the user interface. The controller may sense motor current and determine fluid path characteristics based on the sensed current.

Claims

1. A method of determining a fluid path characteristic of a pump set loaded in a medical pumping apparatus, said pump set comprising a tube in fluid communication with a fluid source, wherein a portion of the tube is received in a guide channel of the medical pumping apparatus, said method comprising:

supplying power to a motor of the medical pumping apparatus, said motor converting the supplied power to generate a motive force and providing the generated motive force to a belt of the medical pumping apparatus, wherein said motor is positioned substantially within an interior space defined by an inner surface of the belt;

receiving the generated motive force at the belt, wherein the belt travels proximate the portion of the tube received in the guide channel in response to receiving the generated motive force provided thereto, said belt having at least one finger on an outer surface thereof, said finger engaging the portion of the tube received by the guide channel as the belt travels such that the tube is squeezed between the finger and an opposing surface of the guide channel to force the fluid through the tube from the fluid source to a patient;

sensing a current of the motor, wherein said current is indicative of the motive force generated by the motor;

comparing the sensed current to a threshold; and

determining the fluid path characteristic as a function of said comparing.

2. The method of claim 1 wherein the threshold is a maximum threshold and determining a fluid path characteristic comprises determining that the tube is occluded if the sensed current exceeds the maximum threshold.

3. The method of claim 1 wherein the threshold is a minimum threshold and determining the fluid path characteristic comprises determining that there is an air bubble in the tube if the sensed current is below the minimum threshold.

4. The method of claim 1 wherein the threshold is a minimum threshold and determining the fluid path characteristic comprises determining that the reservoir is empty if the sensed current remains below the minimum threshold for a predetermined period of time.

5. The method of claim 4 wherein the predetermined period of time varies as a function of pumping parameters of the medical pumping apparatus.

6. The method of claim 1 further comprising at least one of:

indicating the determined fluid path characteristic on a user interface of the medical pumping apparatus;

providing an alarm in response to the determined fluid path characteristic; and

altering pump operation in response to the determined fluid path characteristic to change the determined fluid path characteristic.

10. The method of claim 1 wherein the opposing surface of the guide channel comprises a platen against which the tube is squeezed by the finger.

7. A method of pumping a fluid through a pumping set to a patient, said pumping set comprising a fluid source and a tube, said method comprising:

positioning a portion of the tube on a platen of a medical pumping apparatus; and

selectively providing power to a motor of the medical pumping apparatus as a function of pumping parameters of the medical pumping apparatus, wherein;

the motor generates a motive force to a belt in response to the provided power;

the motor is positioned substantially within an interior space defined by an inner surface of the belt for providing the motive force to the belt;

the belt has at least one finger on an exterior surface thereof;

the belt travels proximate the portion of the tube positioned on the platen in response to the provided motive force; and

the finger engages the portion of the tube positioned on the platen as the belt travels such that the tube is squeezed between the finger and an opposing surface of the platen to force fluid through the tube from the fluid source to the patient.

8. The method of claim 7 further comprising receiving pumping parameters from the patient via a user interface of the medical pumping apparatus.

9. The method of claim 7 further comprising:

sensing a current of the motor;

comparing the current to a threshold; and

determining a fluid path characteristic as a function of said comparing, wherein the fluid path characteristic comprises at least one of;

a bubble in the tube;

an empty reservoir;

a partial occlusion in the tube; and

a total occlusion in the tube.

11. The method of claim 7 wherein the finger comprises a roller for engaging the tube.

12. A method of facilitating pumping a fluid through a pump set loadable on a medical pumping apparatus, said pump set comprising a tube fluidly connectable to a fluid source, wherein a portion of the tube is receivable in a guide channel of the medical pumping apparatus, said method comprising:

installing a belt in the medical pumping apparatus;

installing a motor in the medical pumping apparatus substantially within an interior space defined by an inner surface of the belt, said motor operatively coupled to generate a motive force to the belt, wherein the belt is configured to travel proximate the portion of the tube received in the guide channel in response to the generated motive force;

coupling a sensor to the motor, the sensor configured to sense a sensed current of the motor while generating the motive force, wherein said sensed current is based on the motive force provided by the motor; and

coupling a controller to the sensor, the controller configured to compare the sensed current to a threshold, and further configured to determine a fluid path characteristic of the pump set as a function of the comparison of the sensed current and the threshold.

13. The method of claim 12 wherein the threshold is a maximum threshold and wherein the controller is configured to determine that the fluid path characteristic is indicative that the tube is occluded if the sensed current exceeds the maximum threshold.

14. The method of claim 12 wherein the threshold is a minimum threshold and wherein the controller is configured to determine that the fluid path characteristic is indicative that there is an air bubble in the tube if the sensed current is below the minimum threshold.

15. The method of claim 12 wherein the threshold is a minimum threshold and wherein the controller is configured to determine that the fluid path characteristic is indicative that the reservoir is empty if the sensed current remains below the minimum threshold for a predetermined period of time, and wherein the predetermined period of time varies as a function of pumping parameters of the medical pumping apparatus.

16. The method of claim 12 further comprising operatively connecting a gear set to the motor and the belt for transferring the motive force from the motor to the belt, said gear set being positioned adjacent to a battery configured to supply power to the motor.

17. The method of claim 12 wherein the controller is configured to perform at least one of:

indicating the determined fluid path characteristic on a user interface of the medical pumping apparatus;

providing an alarm in response to the determined fluid path characteristic; and

altering pump operation in response to the determined fluid path characteristic.

18. The method of claim 12 wherein the determined fluid path characteristic is indicative of at least one of a bubble in the tube, an empty reservoir, a partial occlusion in the tube, and a total occlusion in the tube.