Driver box for an improved lighting system

• US 8,882,532 B1
• Filed: 12/09/2013
• Issued: 11/11/2014
• Est. Priority Date: 12/09/2013
• Status: Expired due to Fees

• Current Assignee: Kenall Manufacturing Company (Legrand SA)
• Original Assignee: Kenall Manufacturing Company (Legrand SA)
• Inventors: Dahlen, Kevin, Akiyama, Steven
• Primary Examiner(s): GUSHI, ROSS N
• Application Number:
  US14/100,476
• Time in Patent Office: 337 Days
• Field of Search: 362/249.01, 439/157, 439/372
• US Class Current: 439/372
• CPC Class Codes: H01R 13/62977 Pivoting levers actuating linearly camming means

Abstract

A driver box includes a housing and a connection mechanism disposed in the housing. The housing is adapted to removably receive a driver adapted to supply electric power to at least one luminaire. The connection mechanism includes an actuator, a first electrical connector configured to be connected to the driver, and a second electrical connector configured to be electrically connected to the at least one luminaire. The actuator is operatively coupled to the second electrical connector. The actuator is movable between an unlocked position, in which the second electrical connector is disengaged from the first electrical connector, and a locked position in which the second electrical connector is in mating engagement with the first electrical connector.

Claims

1. A driver box adapted to be coupled to at least one luminaire, the driver box comprising:

a housing adapted to removably secure a driver adapted to supply electric power to the at least one luminaire; and

a connection mechanism disposed in the housing, the connection mechanism having an actuator, a first electrical connector, and a second electrical connector, the first electrical connector configured to be connected to the driver, the second electrical connector being configured to be electrically connected to the at least one luminaire, and the actuator operatively coupled to the second electrical connector,

wherein the actuator is movable between an unlocked position, in which the second electrical connector is disengaged from the first electrical connector, and a locked position in which the second electrical connector is in mating engagement with the first electrical connector.

2. The driver box of claim 1, wherein movement of the actuator from the unlocked position to the locked position drives the second electrical connector toward and into mating engagement with the first electrical connector.

3. The driver box of claim 1, wherein movement of the actuator from the locked position to the unlocked position moves the second electrical connector out of mating engagement with the first electrical connector.

4. The driver box of claim 1, further comprising a driver support disposed in the housing, the driver support adapted to receive a driver, and the connection mechanism being disposed adjacent the driver support.

5. The driver box of claim 4, further comprising a latch coupled to the driver support, the latch movable between an open position, in which a driver can be removed from the driver support, and a closed position, in which the latch can secure a driver within the driver support.

6. The driver box of claim 5, wherein the latch defines a notch, the notch configured to engage a catch disposed on the driver support when the latch is in the closed position.

7. The driver box of claim 1, wherein one of the first and second electrical connectors comprises a female plug having a plurality of sockets and the other of the first and second electrical connectors comprises a male plug having a plurality of pins configured to be inserted into the plurality of sockets, respectively.

8. The driver box of claim 1, wherein the second electrical connector is slidable into and out of mating engagement with the first electrical connector.

9. The driver box of claim 1, wherein the first and second electrical connectors are axially aligned with one another.

10. The driver box of claim 1, wherein the connection mechanism comprises a mounting bracket, the actuator and the second electrical connector being movably coupled to the mounting bracket.

11. The driver box of claim 1, wherein the connection mechanism comprises a cam mechanism that operatively couples the actuator to the second electrical connector.

12. The driver box of claim 11, wherein the actuator defines a pair of first slots, the mounting bracket defines a pair of second slots configured to cooperate with the first slots, respectively, and the cam mechanism is guided by the cooperation of the first and second slots.

13. A connection mechanism adapted to be disposed in a driver box that is adapted to be coupled to at least one luminaire and adapted to removably secure a driver adapted to supply electric power to the at least one luminaire, the connection mechanism comprising:

a mounting bracket adapted to be coupled to the driver box;

an actuator movably coupled to the mounting bracket, the actuator movable between an unlocked position and a locked position;

a first electrical connector carried by the mounting bracket and configured to be coupled to the driver;

a second electrical connector operatively coupled to the actuator and configured to be electrically connected to the at least one luminaire, and

a cam mechanism movably disposed in the mounting bracket and configured to operatively couple the actuator to the second electrical connector,

wherein when the actuator is in the unlocked position, the second electrical connector is disengaged from the first electrical connector, and wherein movement of the actuator from the unlocked position to the locked position drives the second electrical connector into mating engagement with the first electrical connector, and

wherein the actuator defines a pair of first slots, the mounting bracket defines a pair of second slots configured to cooperate with the first slots, respectively, and the cam mechanism is movably guided by the cooperation of the first and second slots.

14. The connection mechanism of claim 13, wherein movement of the actuator from the locked position to the unlocked position pulls the second electrical connector out of mating engagement with the first electrical connector such that the driver is electrically disconnected from the at least one luminaire.

15. The connection mechanism of claim 13, wherein the first electrical connector comprises a female plug having a plurality of sockets and the second electrical connector comprises a male plug having a plurality of pins configured to be inserted into the plurality of sockets, respectively.

16. The connection mechanism of claim 13, wherein the second electrical connector is slidable into and out of mating engagement with the first electrical connector.

17. The connection mechanism of claim 13, wherein the second electrical connector is at least partially disposed through the cam mechanism.

18. A lighting system, comprising:

at least one luminaire; and

a driver box adapted to supply electric power to the at least one luminaire via at least one conductor, the driver box comprising;

a housing;

first and second drivers removably disposed in the housing, each of the first and second drivers being configured to supply electric power to the at least one luminaire; and

first and second connection mechanisms disposed in the housing and electrically connected to the at least one luminaire, the first and second connection mechanisms movable between a first position, in which the first and second drivers are not electrically connected to the at least one luminaire, and a second position, in which the first and second drivers can be electrically connected to the at least one luminaire,

wherein when the first connection mechanism is in the first position and the second connection mechanism is in the second position, the first driver can be removed from the housing while the second driver can supply electric power to the at least one luminaire.

19. The lighting system of claim 18, wherein each of the connection mechanisms comprises:

an actuator movable between an unlocked position and a locked position, the unlocked position corresponding to the first position, and the locked position corresponding to the second position;

a first electrical connector configured to be coupled to a respective one of the first and second drivers; and

a second electrical connector operatively coupled to the actuator,

wherein movement of the actuator from the unlocked position to the locked position drives the second electrical connector into mating engagement with the first electrical connector, such that the respective driver is electrically connected to the at least one luminaire.

20. The lighting system of claim 19, wherein movement of the actuator from the locked position to the unlocked position pulls the second electrical connector out of mating engagement with the first electrical connector such that the respective driver is electrically disconnected from the at least one luminaire.

21. The lighting system of claim 19, wherein each of the first electrical connectors comprises a female plug having a plurality of sockets and each of the second electrical connectors comprises a male plug having a plurality of pins configured to be inserted into the plurality of sockets, respectively, of the respective female plug.

22. The lighting system of claim 19, wherein each of the connection mechanisms further comprises a mounting bracket, the actuator and the second electrical connector being movably coupled to the mounting bracket.

23. The lighting system of claim 19, wherein each of the connection mechanisms comprises a cam mechanism that operatively couples the actuator to the second electrical connector.

24. The lighting system of claim 18, wherein the driver box further comprises first and second driver supports disposed in the housing, the first and second driver supports adapted to receive the first and second drivers, respectively, and the first and second connection mechanisms disposed adjacent the first and second driver supports, respectively.

25. A connection mechanism adapted to be disposed in a driver box that is adapted to be coupled to at least one luminaire and adapted to removably secure a driver adapted to supply electric power to the at least one luminaire, the connection mechanism comprising:

an actuator movable between an unlocked position and a locked position;

a first electrical connector configured to be coupled to the driver;

a second electrical connector operatively coupled to the actuator and configured to be electrically connected to the at least one luminaire;

a mounting bracket adapted to be coupled to the driver box; and

a cam mechanism movably disposed in the mounting bracket and configured to operatively couple the actuator to the second electrical connector, wherein when the actuator is in the unlocked position, the second electrical connector is disengaged from the first electrical connector, and wherein movement of the actuator from the unlocked position to the locked position drives the second electrical connector into mating engagement with the first electrical connector, and wherein the actuator defines a pair of first slots, the mounting bracket defines a pair of second slots configured to cooperate with the first slots, respectively, and the cam mechanism is movably guided by the cooperation of the first and second slots.