Flexible plate fixation of bone fractures

• US 8,882,815 B2
• Filed: 06/22/2011
• Issued: 11/11/2014
• Est. Priority Date: 06/23/2010
• Status: Active Grant

• Current Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Bottlang, Michael, Madey, Steven M.
• Primary Examiner(s): Yang, Andrew
• Assistant Examiner(s): Chang, Olivia C
• Application Number:
  US13/166,539
• Publication Number:
  US 20110319942A1
• Time in Patent Office: 1,238 Days
• Field of Search: 606280-299
• US Class Current: 606/289
• CPC Class Codes: A61B 17/8004 with means for distracting or compressing the bone or bones
• CPC Class Codes: A61B 17/8038 the additional component being inserted in the screw head
• CPC Class Codes: A61B 17/8047 wherein the additional element surrounds the screw head in the plate hole A61B17/8052 takes precedence
• CPC Class Codes: A61B 17/8085 with pliable or malleable elements or having a mesh-like structure, e.g. small strips A61B17/8071, A61B17/8076 take precedence
• CPC Class Codes: A61B 17/863 with thread interrupted or changing its form along shank, other than constant taper
• CPC Class Codes: A61B 2560/00 Constructional details of operational features of apparatus; Accessories for medical measuring apparatus

Abstract

Embodiments provide methods, apparatuses, and systems for fixation of a fractured bone. In various embodiments, the systems and plates may provide elastic suspension of the receiving holes relative to the osteosynthesis plate. This elastic suspension may promote load distribution between the screws that connect a bone segment to the plate, thereby reducing stress risers and load shielding effect. In addition, stress at the screw holes, and within the construct as a whole, is reduced by incorporation of these elastic elements in the plate. Additionally, in some embodiments, for instance if fracture healing by callus formation is desired, elastic suspension of the receiving holes relative to the osteosynthesis plate may enable small, controlled amounts of relative motion between bone fragments connected by the plate, which may promote fracture healing by callus formation.

Claims

1. A device, comprising:

a bone fracture fixation plate having an outer surface and a bone-facing surface, the bone plate comprising one or more slots extending through the plate from the outer surface to the bone-facing surface, the one or more slots at least partially circumscribing a periphery of one or more receiving holes and not penetrating through a longitudinal edge of the bone plate, wherein the one or more slots form a spring element, the spring element at least partially surrounding the receiving hole and permitting axial translation of the bone plate relative to the one or more receiving holes within a plane that is substantially parallel to an upper or lower surface of the bone plate, but substantially preventing motion of the bone plate relative to the one or more receiving holes in a direction that is substantially perpendicular to the upper or lower surface of the bone plate;

wherein the one or more slots comprise at least two central slots extending longitudinally away from the receiving hole and at least partially circumscribing a periphery of the receiving hole, and

two or more pairs of peripheral slots arranged in a generally transverse direction relative to the at least two central slots and extending laterally between the at least two central slots, wherein each pair of peripheral slots spans substantially opposite sides of the receiving hole in a longitudinal direction.

2. The device of claim 1, wherein the one or more slots have a width, wherein the width of the one or more slots is between 0.1 mm and 2 mm, and wherein an elastic displacement of the receiving hole relative to the plate is limited to a desired amount.

3. The device of claim 2, wherein the elastic displacement comprises substantially only longitudinal displacement.

4. The device of claim 1, wherein the receiving hole is elliptical or quasi-rectangular, and wherein a largest dimension of the receiving hole is substantially parallel to a longitudinal axis of the bone fracture fixation plate.

5. The device of claim 1, wherein at least a portion of a wall of the receiving hole is angled to engage an angled head of a fixation element inserted therethrough.

6. The device of claim 1, wherein the periphery of the one or more receiving holes comprises a plug or rivet, wherein the plug or rivet is configured to permit axial translation of the receiving hole relative to the plate.

7. The device of claim 6, wherein the bone fracture fixation plate comprises an enlarged receiving hole adapted to receive the plug or rivet.

8. The device of claim 6, wherein the rivet is adapted to protect the spring element from excessive deformation in a direction perpendicular to an upper or lower plane of the bone fracture fixation plate.

9. The device of claim 6, wherein the rivet comprises a threaded receiving hole.

10. The device of claim 6, wherein the rivet is adapted to translate along a longitudinal axis of the bone fracture fixation plate.

11. The device of claim 1, wherein the receiving holes are aligned in an essentially linear hole pattern along a longitudinal axis of the bone plate.

12. The device of claim 1, wherein the receiving holes are arranged in a staggered pattern.

13. The device of claim 6, further comprising a retention element adapted to center the rivet in the receiving hole.

14. The device of claim 13, wherein the retention element comprises a metallic spring element, a non-metallic spring element, or a corrugated metal strip.

15. The device of claim 1, wherein a major axis of the spring element extends along a longitudinal axis of the bone plate.

16. The device of claim 6, wherein the plug or rivet is removable from the one or more receiving holes.

17. The device of claim 6, wherein the plug or rivet is secured in the one or more receiving holes.

18. The device of claim 1, wherein the one or more receiving holes comprise at least one thread for engaging a fixation element inserted therethrough.

19. The device of claim 1, wherein the spring element includes a first spring element portion disposed at a first longitudinal position and a second spring element portion disposed at a second longitudinal position, the first and second longitudinal positions being located on opposing sides of the receiving hole.

20. A device, comprising:

a bone fracture fixation plate having an outer surface and a bone-facing surface, the bone plate comprising one or more slots extending through the plate from the outer surface to the bone-facing surface, the one or more slots at least partially circumscribing a periphery of one or more receiving holes and not penetrating through a longitudinal edge of the bone plate, wherein the one or more slots form a spring element, the spring element at least partially surrounding the receiving hole and permitting axial translation of the bone plate relative to the one or more receiving holes within a plane that is substantially parallel to an upper or lower surface of the bone plate, but substantially preventing motion of the bone plate relative to the one or more receiving holes in a direction that is substantially perpendicular to the upper or lower surface of the bone plate;

wherein the one or more slots comprise at least two central slots extending longitudinally away from the receiving hole and at least partially circumscribing a periphery of the receiving hole, and

two or more pairs of peripheral slots arranged in a generally transverse direction relative to the at least two central slots, wherein each pair of peripheral slots spans substantially opposite sides of the receiving hole in a longitudinal direction;

wherein a combination of the at least two central slots and the two or more pairs of peripheral slots forms a spring element, the spring element comprising a plurality of cantilever beam elements that are substantially connected by the at least two central slots, and wherein the cantilever beam elements extend laterally between the at least two central slots.

21. The device of claim 20, wherein a major axis of the spring element extends along a longitudinal axis of the bone plate.

22. The device of claim 20, wherein the one or more receiving holes comprise at least one thread for engaging a fixation element inserted therethrough.

23. The device of claim 20, wherein the cantilever beam elements include at least a first beam element disposed at a first longitudinal position and a second beam element disposed at a second longitudinal position, the first and second longitudinal positions being located on opposing sides of the receiving hole.