Spinal fixation system

• US 8,882,817 B2
• Filed: 08/22/2011
• Issued: 11/11/2014
• Est. Priority Date: 08/20/2010
• Status: Active Grant

• Current Assignee: K2M, Inc (Stryker Corporation)
• Original Assignee: K2M, Inc (Stryker Corporation)
• Inventors: Jones, Scott, Boachie-Adjei, Oheneba, McClintock, Larry, Strauss, Kevin, Carbone, John
• Primary Examiner(s): Cumberledge, Jerry
• Application Number:
  US13/214,331
• Publication Number:
  US 20120046699A1
• Time in Patent Office: 1,177 Days
• Field of Search: 606264-275, 606300-321
• US Class Current: 606/305
• CPC Class Codes: A61B 17/7032 Screws or hooks with U-shaped head or back through which longitudinal rods pass
• CPC Class Codes: A61B 17/7037 wherein pivoting is blocked when the rod is clamped

Abstract

A polyaxial pedicle screw includes a housing, a bone screw member, and an anvil. The bone screw member includes a head and a threaded shaft extending from the head. The head is selectively securable within the housing. The anvil is positionable within the housing adjacent to the head of the bone screw member when the anvil and the head of the bone screw member are positioned within the housing. The anvil may define one or more grooves in an outer surface of the anvil. The groove defines a flap that is flexibly attached to the anvil to enable the anvil to flex an amount sufficient to maintain the head of the bone screw in constant contact with the anvil when the bone screw member is moved relative to the anvil.

Claims

1. A polyaxial pedicle screw, comprising:

a housing having leading and trailing ends, and defining a longitudinal axis that extends through the leading and trailing ends;

a bone screw member including a head and a threaded shaft extending from the head, the head being selectively securable within the housing; and

an anvil positionable within the housing adjacent to the head of the bone screw member when the anvil and the head of the bone screw member are positioned within the housing, the anvil defining at least one groove in an outer surface of the anvil, the at least one groove extending transverse to the longitudinal axis and defining at least one flap that extends over the at least one groove, the at least one flap being flexibly attached to the anvil to enable the anvil to flex an amount sufficient to maintain the head of the bone screw member in constant contact with the anvil when the bone screw member is moved relative to the anvil.

2. The polyaxial pedicle screw of claim 1, wherein the anvil defines a cavity having a surface with a plurality of radii of curvature to accommodate variously sized rod members.

3. The polyaxial pedicle screw of claim 2, wherein the surface of the cavity defines a first section with a first radius of curvature, a second section with a second radius of curvature, and a third section with a third radius of curvature such that the plurality of radii of curvature defines a compound curve that provides at least two lines of contact on a plurality of different diameter rod members.

4. The polyaxial pedicle screw of claim 1, wherein the outer surface of the anvil has a non-round shape to prevent disorientation of the anvil when positioning a rod member adjacent the anvil.

5. The polyaxial pedicle screw of claim 1, further comprising a set screw positionable within the housing to secure a rod member within the housing adjacent the anvil.

6. The polyaxial pedicle screw of claim 1, wherein the bone screw member is positionable at a plurality of angles relative to the housing when engaged to the housing, the bone screw member being securable relative to the housing at a cone angle of up to approximately 80 degrees.

7. The polyaxial pedicle screw of claim 6, wherein the head of the bone screw member includes a first portion and a second portion, wherein only one of the first and second portions enable the head to fit through a distal opening defined in the housing and the other of the first and second portions maintains the head of the bone screw member within the housing once inserted.

8. The polyaxial pedicle screw of claim 7, wherein a first one of the first and second portions includes a cylindrically shaped section and a second one of the first and second portions includes a spherically shaped section, the cylindrically shaped section enabling the head to fit through the distal opening of the housing and the spherically shaped section maintaining the head of the bone screw member within the housing once inserted.

9. The polyaxial pedicle screw of claim 8, further comprising a cap securable to the housing to prevent the bone screw member from re-orienting to a position in which the cylindrically shaped section of the head of the bone screw member is aligned with the distal opening of the housing.

10. The polyaxial pedicle screw of claim 9, wherein the housing includes a collar extending therefrom, the collar defining a cut out to facilitate positioning of the head within the housing, the cap being securable to the collar to cover the cut out after the head of the bone screw member is positioned within the housing.

11. The polyaxial pedicle screw of claim 1, wherein the anvil includes a protuberance on the outer surface of the anvil and the housing defines a slot on an inner surface of the housing, the protuberance and the slot being engagable to maintain alignment of the anvil with respect to the housing.

12. The polyaxial pedicle screw of claim 1, wherein the head of the bone screw member includes surface texture that frictionally engages with the anvil such that a user applied force is necessary to reposition the bone screw member relative to the anvil when the bone screw member is disposed in engagement with the anvil.

13. The polyaxial pedicle screw of claim 1, wherein the at least one flap is spaced from the bone screw member.

14. A polyaxial pedicle screw comprising:

a bone screw member including a head, a neck, and a threaded shaft, the neck disposed between the head and the threaded shaft, the head including a first portion and a second portion; and

a housing positionable on the head of the bone screw and having a proximal end and a distal end, the distal end defining a distal opening and a cut out configured and dimensioned to receive the neck of the bone screw member to enable the head of the bone screw to be inserted into the housing through the distal opening,

wherein the first portion of the head is configured and dimensioned to enable the head to pass through the distal opening of the housing and the second portion of the head is configured and dimensioned to prevent the head of the bone screw from passing through the distal opening of the housing,

wherein the bone screw member is positionable between a first position perpendicular to the housing and a second position in coaxial alignment with the housing, the neck receivable in the cut out with the bone screw member in the first position while the head is positioned at least partially in the housing such that transitioning the bone screw member to the second position, with the head remaining at least partially positioned in the housing, enables the head to be fully inserted within the housing.

15. The polyaxial pedicle screw of claim 14, wherein the first portion of the head includes a substantially cylindrically shaped section.

16. The polyaxial screw of claim 15, wherein the cylindrically shaped section defines a diameter that is less than a diameter of the distal opening of the housing.

17. The polyaxial screw of claim 14, wherein the housing further includes a collar that extends distally to the distal end of the housing.

18. The polyaxial screw of claim 14, wherein the second portion of the head defines a diameter larger than a diameter of the distal opening of the housing.

19. The pedicle screw of claim 18, wherein the second portion of the head includes a substantially spherical section.

20. The pedicle screw of claim 14, further comprising an anvil positionable within the housing adjacent to the head of the bone screw member when the anvil and the head of the bone screw member are positioned within the housing, the anvil defining at least one groove in an outer surface of the anvil, the at least one groove defining at least one flap, the at least one flap being flexibly attached to the anvil to enable the anvil to flex an amount sufficient to maintain the head of the bone screw member in constant contact with the anvil.

21. The polyaxial pedicle screw of claim 20, wherein the anvil defines a cavity having a surface with a plurality of radii of curvature to accommodate variously sized rod members.

22. The polyaxial pedicle screw of claim 21, wherein the surface of the cavity defines a first section with a first radius of curvature, a second section with a second radius of curvature, and a third section with a third radius of curvature such that the plurality of radii of curvature defines a compound curve that provides at least two lines of contact on a plurality of different diameter rod members.

23. The polyaxial pedicle screw of claim 20, wherein the outer surface of the anvil has a non-round shape to prevent disorientation of the anvil when positioning a rod member adjacent the anvil.

24. The polyaxial pedicle screw of claim 20, further comprising a set screw positionable within the housing to secure a rod member within the housing adjacent the anvil.

25. The polyaxial pedicle screw of claim 20, wherein the bone screw member is positionable at a plurality of angles relative to the housing when engaged to the housing and securable relative to the housing at angles within a cone angle of up to approximately 80 degrees.

26. The polyaxial pedicle screw of claim 20, further comprising a cap securable to the housing to prevent the bone screw member from re-orienting to a position in which the first portion of the head is aligned with the distal opening of the housing.

27. The polyaxial pedicle screw of claim 20, wherein the anvil includes a protuberance on the outer surface of the anvil and the housing defines a slot on an inner surface of the housing, the protuberance and the slot being engagable to maintain alignment of the anvil with respect to the housing.

28. The polyaxial pedicle screw of claim 20, wherein the head of the bone screw member includes surface texture that frictionally engages with the anvil such that a user applied force is necessary to reposition the bone screw member relative to the anvil when the bone screw member is disposed in engagement with the anvil without a rod member in the housing.