Twin boost converter with integrated charger for UPS system

• US 8,884,464 B2
• Filed: 08/29/2011
• Issued: 11/11/2014
• Est. Priority Date: 08/29/2011
• Status: Active Grant

• Current Assignee: Schneider Electric IT Corporation (Schneider Electric SE)
• Original Assignee: Schneider Electric IT Corporation (Schneider Electric SE)
• Inventors: Jayaraman, Chandrasekaran, Klikic, Damir, Tolakanahalli, Pradeep
• Primary Examiner(s): Muralidar, Richard V
• Assistant Examiner(s): HENZE-GONGOLA, DAVID V
• Application Number:
  US13/219,760
• Publication Number:
  US 20130049699A1
• Time in Patent Office: 1,170 Days
• Field of Search: 320/137, 320/166, 307/66
• US Class Current: 307/66
• CPC Class Codes: H02J 9/062 for AC powered loads
• CPC Class Codes: H02M 1/10 Arrangements incorporating converting means for enabling loads to be operated at will from different kinds of power supplies, e.g. from ac or dc
• CPC Class Codes: H02M 3/1582 Buck-boost converters H02M3/1584 takes precedence
• CPC Class Codes: H02M 5/458 using semiconductor devices only

Abstract

A power converter circuit is coupled to an AC power input, a backup power input, a first capacitive element and a second capacitive element. The power converter circuit is configured to, in a line mode of operation and during a positive portion of an AC input voltage, convert the AC input voltage into a positive DC output voltage through a first inductive element and provide a charging voltage to a backup power source through a second inductive element using a negative DC output voltage stored in the second capacitive element, and, in the line mode of operation and during a negative portion of the AC input, convert the AC input voltage into the negative DC output voltage through the second inductive element and provide the charging voltage to the backup power source through the first inductive element using the positive DC output voltage stored in the first capacitive element.

Claims

1. A power converter, comprising:

an AC power input having a phase input connection and a neutral input connection, the AC power input being configured to receive an AC input voltage;

a backup power input configured to receive a backup voltage from a backup power source;

a first capacitive element configured to store a positive DC output voltage with respect to the neutral input connection;

a second capacitive element configured to store a negative DC output voltage with respect to the neutral input connection; and

a power converter circuit having a first inductive element and a second inductive element, the power converter circuit being coupled to the AC power input, the backup power input, the first capacitive element and the second capacitive element, the power converter circuit being configured to;

in a line mode of operation and during a positive portion of the AC input voltage, convert the AC input voltage into the positive DC output voltage through the first inductive element and provide a charging voltage to the backup power source through the second inductive element using the negative DC output voltage stored in the second capacitive element; and

in the line mode of operation and during a negative portion of the AC input, convert the AC input voltage into the negative DC output voltage through the second inductive element and provide the charging voltage to the backup power source through the first inductive element using the positive DC output voltage stored in the first capacitive element.

2. The power converter of claim 1, wherein the power converter circuit is further configured to:

in a backup mode of operation and during a positive DC output voltage conversion phase, convert the backup voltage into the positive DC output voltage through the first inductive element; and

in the backup mode of operation and during a negative DC output voltage conversion phase, convert the backup voltage into the negative DC output voltage through the second inductive element.

3. The power converter of claim 1, further comprising an inverter circuit coupled to the first capacitive element and the second capacitive element, the inverter circuit being configured to generate an AC output voltage from the positive DC output voltage and the negative DC output voltage.

4. The power converter of claim 1, wherein the backup power source includes a battery, wherein the battery has a first end connection, a second end connection, and no midpoint connection, and wherein the power converter circuit includes a first active switch coupled to the phase input connection and the first end connection of the battery, a second active switch coupled to the phase input connection and the second end connection of the battery, a third active switch coupled to the neutral input connection and the first end connection of the battery, and a fourth active switch coupled to the neutral input connection and the second end connection of the battery.

5. The power converter of claim 4, further comprising a rectifier circuit having a positive output and a negative output, the rectifier circuit being coupled to the phase input connection, wherein the first active switch is coupled to the positive output of the rectifier circuit and the second active switch is coupled to the negative output of the rectifier circuit.

6. The power converter of claim 1, wherein the backup power source includes a battery, wherein the battery has a first end connection, a second end connection coupled to the neutral input connection, and no midpoint connection, and wherein the power converter circuit includes a first relay configured to switchably couple the first inductive element to the phase input connection and the first end connection of the battery, a second relay configured to switchably couple the second inductive element to the phase input connection and the second end connection of the battery, and an active switch coupled to the first end connection of the battery and the second inductive element.

7. The power converter of claim 6, further comprising a rectifier circuit having a positive output and a negative output, the rectifier circuit being coupled to the phase input connection, wherein the first relay is coupled to the positive output of the rectifier circuit and the second relay is coupled to the negative output of the rectifier circuit.

8. The power converter of claim 1, wherein the backup power source includes a battery, wherein the battery has a first end connection, a second end connection, and a midpoint connection coupled to the neutral input connection, and wherein the power converter circuit includes a first relay configured to switchably couple the first inductive element to the phase input connection and the first end connection of the battery, and a second relay configured to switchably couple the second inductive element to the phase input connection and the second end connection of the battery.

9. The power converter of claim 8, further comprising a rectifier circuit having a positive output and a negative output, the rectifier circuit being coupled to the phase input connection, wherein the first relay is coupled to the positive output of the rectifier circuit and the second relay is coupled to the negative output of the rectifier circuit.

10. A power converter, comprising:

an AC power input having a phase input connection and a neutral input connection, the AC power input being configured to receive an AC input voltage;

a backup voltage source to provide a backup voltage;

a first storage element configured to store a positive DC output voltage with respect to the neutral input connection;

a second storage element configured to store a negative DC output voltage with respect to the neutral input connection; and

means for, in a line mode of operation and during a positive portion of the AC input voltage, converting the AC input voltage into the positive DC output voltage and providing the negative DC output voltage stored in the second storage element to the backup voltage source, and, in the line mode of operation and during a negative portion of the AC input voltage, converting the AC input voltage into the negative DC output voltage and providing the positive DC output voltage stored in the first storage element to the backup voltage source.

11. The power converter of claim 10, further comprising means for, in a backup mode of operation and during a positive DC output voltage conversion phase, converting the backup voltage into the positive DC output voltage, and, in the backup mode of operation and during a negative DC output voltage conversion phase, converting the backup voltage into the negative DC output voltage.

12. The power converter of claim 10, wherein the backup voltage source includes at least one battery.

13. The power converter of claim 12, wherein the at least one battery has a first end connection coupled to the phase input connection and a second end connection.

14. The power converter of claim 13, wherein the second end connection of the at least one battery is coupled to the neutral input connection.

15. The power converter of claim 12, wherein the at least one battery has a first end connection, a second end connection, and a midpoint connection, the midpoint connection being coupled to the neutral input connection.

16. A method of providing power to a load, comprising:

receiving AC input power at a phase input connection and a neutral input connection from a primary power source;

during a positive portion of the AC input power, converting the AC input power into a positive DC output voltage with respect to the neutral input connection using a first inductive element;

during a negative portion of the AC input power, converting the AC input power into a negative DC output voltage with respect to the neutral input connection using a second inductive element;

during the positive portion of the AC input power, providing the negative DC output voltage to a backup power source using the second inductive element; and

during the negative portion of the AC input power, providing the positive DC output voltage to the backup power source using the first inductive element.

17. The method of claim 16, wherein the AC input power is converted into the positive DC output voltage and into the negative DC output voltage using at least one first circuit configured as a boost converter, and wherein the positive DC output voltage and the negative DC output voltage are each provided to the backup power source using at least one second circuit configured as a buck converter.

18. The method of claim 16, further comprising detecting a loss of the AC input power, converting a backup power from a backup power source into the positive DC output voltage using the first inductive element during a positive DC output voltage conversion phase, and converting the backup power from the backup power source into the negative DC output voltage using the second inductive element during a negative DC output voltage conversion phase.

19. The method of claim 16, further comprising producing an AC output voltage from the positive DC output voltage and the negative DC output voltage.

20. The method of claim 16, wherein the backup power source includes at least one battery.