Implantable leads with a low profile distal portion

• US 8,886,335 B2
• Filed: 12/06/2012
• Issued: 11/11/2014
• Est. Priority Date: 12/07/2011
• Status: Expired due to Fees

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: Pianca, Anne Margaret, Muhleman, Jacob Matthew
• Primary Examiner(s): Stice, Paula J
• Application Number:
  US13/707,371
• Publication Number:
  US 20130150933A1
• Time in Patent Office: 705 Days
• Field of Search: 607/116, 607/128
• US Class Current: 607/115
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/0534 Electrodes for deep brain stimulation
• CPC Class Codes: Y10T 29/49204 Contact or terminal manufacturing

Abstract

A stimulation lead includes an elongate body having a proximal portion and a distal portion and has a multilumen tube extending along the elongate body and defining a central lumen and a plurality of peripheral lumens disposed circumferentially around the central lumen; a plurality of conductors, at least one of the conductors extending along the central lumen and a remainder of the conductors extending along the plurality of peripheral lumens with at least one of the conductors in each peripheral lumen; a plurality of terminals disposed along the proximal portion of the elongate body and electrically coupled to proximal ends of the conductors; and a plurality of electrodes disposed along the distal portion of the elongate body and electrically coupled to distal ends of the conductors. Each of the conductors is coupled to at least one terminal and at least one electrode.

Claims

1. A stimulation lead having a proximal portion and a distal portion, the stimulation lead comprising:

an elongate body having a proximal portion and a distal portion;

a plurality of terminals disposed along the proximal portion of the elongate body;

a plurality of electrodes disposed along the distal portion of the elongate body; and

a plurality of conductors coupling the plurality of terminals to the plurality of electrodes,

wherein the proximal portion of the stimulation lead has a circular lateral cross-section with an outer diameter and the distal portion of the stimulation lead comprises a low-profile region in which the stimulation lead has a non-circular lateral cross-section with an outer diameter that is no greater than the outer diameter of the circular lateral cross-section in any direction and, in at least one direction, is at least 10% less than the outer diameter of the circular lateral cross-section, wherein the plurality of electrodes are disposed in a portion of the low-profile region, wherein the outer diameter of the low-profile region of the stimulation lead with the non-circular lateral cross-section is no more than 0.039″

in any direction and is constant in at least the portion in which the electrodes are disposed.

2. The stimulation lead of claim 1, wherein the stimulation lead in the low profile region has an oval, elliptical, or rectangular cross-section.

3. The stimulation lead of claim 1, wherein the low-profile region has a circumference and each of the electrodes extends entirely around the circumference of the low-profile region.

4. The stimulation lead of claim 1, further comprising a multilumen tube extending along the elongate body and defining a central lumen and a plurality of peripheral lumens disposed circumferentially around the central lumen.

5. The stimulation lead of claim 4, wherein at least one of the plurality of conductors extends along the central lumen and a remainder of the plurality of conductors extend along the plurality of peripheral lumens with at least one of the plurality of conductors in each peripheral lumen.

6. The stimulation lead of claim 1, wherein the stimulation lead has an outer diameter of no more than 0.039″

except along the proximal portion of the stimulation lead.

7. The stimulation lead of claim 4, wherein the multilumen tube defines at least seven peripheral lumens.

8. The stimulation lead of claim 7, wherein each peripheral lumen, as well as the central lumen, has a single one of the conductors extending therein and wherein each conductor is coupled to a different terminal and a different electrode.

9. The stimulation lead of claim 1, wherein each of the conductors is a multi-strand cable conductor.

10. The stimulation lead of claim 1, wherein the elongate body comprises an insulative core extending from the proximal portion to the distal portion of the elongate body.

11. The stimulation lead of claim 10, wherein the plurality of conductors comprises at least eight conductors extending along the elongate body and collectively wrapped around the insulative core, the conductors being electrically insulated from each other.

12. The stimulation lead of claim 11, wherein the at least eight conductors are wrapped in a single layer around the insulative core.

13. The stimulation lead of claim 10, wherein the insulative core defines a central lumen.

14. The stimulation lead of claim 1, wherein an outer diameter of the lead is no more than 0.030″

in any direction along at least a portion of the lead containing the electrodes.

15. The stimulation lead of claim 1, wherein an outer diameter of the lead is in a range of 0.025″

-0.027″

in any direction along at least a portion of the lead containing the electrodes.

16. The stimulation lead of claim 1, wherein the non-circular lateral cross-section is an oval cross-section with an outer diameter in a first direction equal to the outer diameter of the circular lateral cross-section and an outer diameter in a second direction, perpendicular to the first direction, that is at least 10% less than the outer diameter of the circular lateral cross-section.