Extended battery diagnosis in traction batteries

• US 8,886,478 B2
• Filed: 02/25/2010
• Issued: 11/11/2014
• Est. Priority Date: 04/17/2009
• Status: Active Grant

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Fink, Holger
• Primary Examiner(s): Bui, Bryan
• Application Number:
  US13/264,923
• Publication Number:
  US 20120035872A1
• Time in Patent Office: 1,720 Days
• Field of Search: 702/63, 180/65.265
• US Class Current: 702/63
• CPC Class Codes: B60L 2250/30 by voice
• CPC Class Codes: B60L 2260/56 Temperature prediction, e.g. for pre-cooling
• CPC Class Codes: B60L 58/12 responding to state of charge [SoC]
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H02J 7/0047 with monitoring or indicating devices or circuits
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/005 Detection of state of health [SOH]
• CPC Class Codes: H02J 7/1438 in combination with power supplies for loads other than batteries
• CPC Class Codes: H02J 7/1446 in response to parameters of a vehicle
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/92 Energy efficient charging or discharging systems for batteries, ultracapacitors, supercapacitors or double-layer capacitors specially adapted for vehicles

Abstract

The invention relates to a method and a device for determining the properties of a battery, in particular a traction battery. Particularly the invention determines a battery state such as the capacity and/or a charging state and/or a remaining service life of the battery, preferably with an observer and a battery model for a model-based state identification. According to the invention, a querying module for querying an operational state of a consumer supplied by a battery and a first control module for starting the determination of the properties of the battery, only when the operational state of the supplied consumer shows that it does not operate in the principal mode, are provided.

Claims

1. A method for ascertaining properties of a battery, such as a capacity and/or a charge state and/or a remaining life of the battery, by means of a model-based state identification, comprising the steps of:

interrogating an operating state of a consumer supplied by the battery;

performing a process for ascertaining the properties of the battery based at least in part on the operating state of the consumer indicated by the interrogation, the properties including at least a capacity of the battery; and

starting the process for ascertaining an ascertainment of the properties of the battery only whenever the operating state of the consumer being supplied indicates that the consumer is not operating in a primary mode of operation,

wherein for ascertaining the capacity of the battery, the following steps are performed;

switching at least one cell of the battery to a first defined charge state;

discharging or charging the at least one cell of the battery from the first defined charge state to a second defined charge state, and during the discharging or charging, a charge withdrawn from or supplied to the at least one cell is determined; and

ascertaining the capacity of the battery based on the determined charge withdrawn from or supplied to the at least one cell.

2. The method as defined by claim 1, wherein the consumer in the primary mode of operation is supplied by the battery and is on, and is not in a standby mode, and when a vehicle is the consumer, ascertaining the properties of the battery is begun only once the vehicle is parked.

3. The method as defined by claim 1, wherein the ascertainment of the properties of the battery is started only whenever an operator of the consumer initiates the ascertainment of the properties of the battery.

4. The method as defined by claim 1, wherein the ascertainment of the properties of the battery is started only whenever a performance prediction via an operator of the consumer indicates that, with a probability that is above a determined limit value, the consumer will not be put into the primary mode of operation within a predetermined ensuing period of time.

5. The method as defined by claim 1, wherein the charge withdrawn from or supplied to the at least one cell during the discharging or charging is determined based on a discharging current or charging current and/or of a voltage applied to the at least one cell during the discharging or charging and/or of a change in idle-state voltage of the at least one cell.

6. The method as defined by claim 1, wherein:

the first defined state is a fully charged state, and the second defined state is a completely discharged state;

or

the first defined state is an arbitrary state of the cell that has a charge at least 20% higher or lower than the second defined state.

7. The method as defined by claim 1, wherein:

the capacity is determined, taking parameters of the discharging or charging operation into account of discharging current or charging current and/or ambient temperature during the discharging or charging; and

/or

the determined capacity of the battery is recalculated to a standard discharge.

8. The method as defined by claim 1, wherein:

the capacity of the battery is ascertained based on an ascertained charge of all the cells over a plurality of instances of starting the ascertainment of the properties of the battery;

or

the capacity of the battery is ascertained based on an ascertained charge of a number of cells that is less than all the cells of the battery, and of these cells, it is known based on at least one battery state identification performed beforehand that the battery has a maximum and/or a minimum and/or an average capacity.

9. The method as defined by claim 1, wherein switching at least one cell of the battery to a first defined charge state and discharging or charging the at least one cell are effected via a circuit for cell balancing, by means of an inductive method.

10. An apparatus for ascertaining properties of a battery, such as a capacity and/or a charge state and/or a remaining life of the battery, with an observer and a battery model for a model-based state identification, comprising:

an interrogation module for interrogating an operating state of a consumer being supplied by the battery;

a first control module for indicating when to start a process for ascertaining the properties of the battery, the first control module being configured to indicate that the process for ascertaining the properties is to be started only whenever the operating state of the consumer being supplied by the battery indicates that the consumer is not operating in a primary mode of operation; and

a second control module for switching at least one cell of the battery to a first defined charge state and for discharging or charging the at least one cell of the battery from the first defined charge state to a second defined charge state when the first control module indicates when to start the process for ascertaining the properties of the battery;

a charge measurement module for determining a charge withdrawn from or supplied to the cell; and

a capacity-determining module for ascertaining the capacity of the battery based on a determined charge withdrawn from or supplied to the at least one cell.

11. The apparatus as defined by claim 10, wherein the consumer in the primary mode of operation is supplied by the battery and is on, and is not in a standby mode, and when a vehicle is the consumer, ascertainment of the properties of the battery is begun only once the vehicle is parked.

12. The apparatus as defined by claim 10, further comprising a user interface, which communicates with the first control module and by way of which an operator can initiate the ascertainment of the properties of the battery, and which user interface carries a corresponding control signal to the first control module.

13. The apparatus as defined by claim 10, further comprising a probability module, which communicates with the first control module and performs a performance prediction, via an operator of the consumer, as to whether, with a probability above a defined limit value, the consumer will not be put into the primary mode of operation within a predetermined ensuing period of time, and which probability module carries a corresponding control signal to the first control module.

14. The apparatus as defined by claim 10, wherein the charge measurement module determines the charge withdrawn from or supplied to the at least one cell during the discharging or charging, based on a discharging current or charging current and/or based on a voltage applied to the at least one cell during the discharging or charging and/or of a change in idle-state voltage of the at least one cell.

15. The apparatus as defined by claim 10, wherein:

the first defined state is a fully charged state, and the second defined state is a completely discharged state;

or

the first defined state is an arbitrary state of the cell that has a charge at least 20% higher or lower than the second defined state.

16. The apparatus as defined by claim 10, wherein:

the capacity-determining module determines the capacity, taking parameters of the discharging or charging operation into account, of discharging current or charging current and/or ambient temperature during the discharging or charging; and

/or

the capacity-determining module recalculates a determined capacity of the battery to a standard discharge.

17. The apparatus as defined by claim 10, wherein:

the second control module puts all the cells of the battery in a first defined charge state and discharges or charges to a second defined charge state, so that the capacity of the battery is ascertained based on the ascertained charge of all the cells over a plurality of instances controlled by the first control module of the starting of the ascertainment of the properties of the battery;

or

a number of cells that is less than all the cells of the battery, of which cells it is known, based on at least one battery state identification performed beforehand, that the battery has a maximum and/or a minimum and/or an average capacity, are put in a first defined charge state and discharged to a second defined charge state, so that the capacity of the battery is ascertained based on the less number of cells.

18. The apparatus as defined by claim 10, wherein the second control module triggers a circuit for cell balancing, in order to put the at least one cell of the battery in a first defined charge state and discharge it to a second defined charge state.

19. The apparatus as defined by claim 18, wherein the charge measurement module is integrated with the circuit for cell balancing.