Articles of footwear with tensile strand elements

• US 8,887,410 B2
• Filed: 02/24/2012
• Issued: 11/18/2014
• Est. Priority Date: 02/24/2012
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Dojan, Frederick J., Kohatsu, Shane S., Hwang, James, Johnson, Daniel A.
• Primary Examiner(s): BAYS, MARIE D
• Application Number:
  US13/404,377
• Publication Number:
  US 20130219749A1
• Time in Patent Office: 998 Days
• Field of Search: 36/3.R, 36/3.A, 36/115, 36/45, 36/501
• US Class Current: 36/50.1
• CPC Class Codes: A43B 13/04 Plastics, rubber or vulcanised fibre
• CPC Class Codes: A43B 13/125 characterised by the midsole or middle layer
• CPC Class Codes: A43B 13/181 Resiliency achieved by the structure of the sole
• CPC Class Codes: A43B 13/187 Resiliency achieved by the features of the material, e.g. foam, non liquid materials
• CPC Class Codes: A43B 23/0215 Plastics or artificial leather
• CPC Class Codes: A43B 23/0245 characterised by the constructive form
• CPC Class Codes: A43B 23/026 Laminated layers
• CPC Class Codes: A43B 23/0265 having different properties in different directions
• CPC Class Codes: A43B 23/027 with a part of the upper particularly flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 23/0275 with a part of the upper particularly rigid, e.g. resisting articulation or torsion
• CPC Class Codes: A43B 23/028 Resilient uppers, e.g. shock absorbing
• CPC Class Codes: A43B 23/0295 Pieced uppers
• CPC Class Codes: A43C 1/04 with rings or loops
• CPC Class Codes: A43C 11/002 Fastenings using stretchable material attached to cuts in the uppers

Abstract

An upper for an article of footwear may have material layers and a plurality of strand segments. The material layers are located adjacent to each other and in an overlapping configuration; and the material layers are located in a lace region and a lower region of the upper. The strand segments extend from the lace region to the lower region. The strand segments may be located and secured between the material layers in the lace region and the lower region. The strand segments may form both an exterior surface of the upper and an opposite interior surface of the upper in an area between the lace region and the lower region. The material layers may define an opening between the lace region and the lower region; and the strand segments extend across the opening.

Claims

1. An article of footwear having an upper and a sole structure secured together, the upper comprising:

a lace region including a plurality of lace-receiving elements;

a lower region proximal to an area where the sole structure is secured to the upper; and

a plurality of strand segments extending from the lace region to the lower region, the strand segments being secured to the upper in the lace region and the lower region, and the strand segments being unsecured for a distance of at least four centimeters in an area between the lace region and the lower region, the strand segments forming both an exterior surface of the upper and an opposite interior surface of the upper in an area between the lace region and the lower region; and

wherein a first material layer and a second material layer are located in the lace region, and the strand segments are located and secured between the first material layer and the second material layer in the lace region.

2. The article of footwear recited in claim 1, further comprising a water-resistant material layer secured to one of the first material layer and the second material layer.

3. The article of footwear recited in claim 1, wherein the first material layer and the second material layer are located in the lower region, and the strand segments are located and secured between the first material layer and the second material layer in the lower region.

4. The article of footwear recited in claim 1, wherein a third material layer and a fourth material layer are located in the lower region, the third material layer and the fourth material layer being separate elements from the first material layer and the second material layer, and the strand segments are located and secured between the third material layer and the fourth material layer in the lower region.

5. The article of footwear recited in claim 1, wherein the lace-receiving elements are apertures extending through the first material layer and the second material layer, and the strand segments extend at least partially around the apertures.

6. The article of footwear recited in claim 1, wherein the first material layer and the second material layer are absent from at least a portion of the area between the lace region and the lower region.

7. The article of footwear recited in claim 1, wherein the first material layer and the second material layer define at least a portion of an opening in the area between the lace region and the lower region, the opening having an area of at least nine square centimeters, and the strand segments extending across the opening.

8. The article of footwear recited in claim 1, further including a bootie element that is locatable within a void in the upper and adjacent to the interior surface of the upper, and the strand segments lay against the bootie element.

9. The article of footwear recited in claim 1, wherein the strand segments include a first strand segment and a second strand segment, the first strand segment having a substantially vertical orientation in the area between the lace region and the lower region, and the second strand segment extending toward a heel region of the footwear in the area between the lace region and the lower region.

10. An article of footwear having an upper and a sole structure secured together, the upper comprising:

at least two material layers located adjacent to each other and in an overlapping configuration, the material layers being located in (a) a lace region that includes a plurality of lace-receiving elements and (b) a lower region proximal to an area where the sole structure is secured to the upper, and the material layers defining an opening between the lace region and the lower region, the opening having an area of at least nine square centimeters; and

a plurality of strand segments extending from the lace region to the lower region, the strand segments being located and secured between the material layers in the lace region and the lower region, and the strand segments extending across the opening between the lace region and the lower region.

11. The article of footwear recited in claim 10, wherein the material layers include (a) a first pair of material layers located in the lace region and (b) a second pair of material layers located in the lower region, the first pair of material layers being separate elements from the second pair of material layers, and the strand segments being located and secured between each of the first pair of material layers and the second pair of material layers.

12. The article of footwear recited in claim 10, wherein the lace-receiving elements are apertures extending through the material layers, and the strand segments extend at least partially around the apertures.

13. The article of footwear recited in claim 10, wherein the opening extends from an exterior surface of the upper to an interior surface of the upper, the interior surface defining a void within the upper.

14. The article of footwear recited in claim 13, further including a bootie element that is locatable within the void.

15. The article of footwear recited in claim 10, wherein the strand segments include a first strand segment and a second strand segment, the first strand segment having a substantially vertical orientation in the area between the lace region and the lower region, and the second strand segment extending toward a heel region of the footwear in the area between the lace region and the lower region.

16. The article of footwear recited in claim 10, wherein the opening is located on the lateral side, and another opening is located on the medial side.

17. The article of footwear recited in claim 10, wherein the opening is located in at least a midfoot region of the article of footwear.

18. The article of footwear recited in claim 10, wherein the opening extends from a heel region of the article of footwear to a midfoot region of the article of footwear.

19. The article of footwear recited in claim 10, wherein the strand segments have an outer sheath that extends around an inner core, the sheath and the core extending along a length of the strand segments, and each of the sheath and the core being formed from a plurality of intertwined threads.

20. The article of footwear recited in claim 10, wherein the opening has an area of at least sixteen square centimeters.

21. An article of footwear having an upper and a sole structure secured together, the upper comprising:

a plurality of material elements joined together to define (a) a lateral side of the upper, (b) a medial side of the upper located opposite the lateral side, and (c) a void within the upper and between the lateral side and the medial side for receiving at least a foot, the material elements also defining (a) a lace region that includes a plurality of lace-receiving elements and (b) a lower region proximal to an area where the sole structure is secured to the upper, the material elements forming an opening in an area between the lace region and the lower region, the opening extending from an exterior surface of the upper to the void, and the opening having an area of at least nine square centimeters; and

a plurality of strand segments extending from the lace region to the lower region and across the opening, the strand segments being secured to the material elements in the lace region and the lower region; and

wherein the material elements include a first material layer and a second material layer in at least one of the lace region and the lower region, and the strand segments are located and secured between the first material layer and the second material layer.

22. The article of footwear recited in claim 21, further comprising a polymer foam layer secured to one of the first material layer and the second material layer.

23. The article of footwear recited in claim 21, wherein the first material layer and the second material layer are absent from at least a portion of the area between the lace region and the lower region to form the opening.

24. The article of footwear recited in claim 21, wherein the lace-receiving elements are apertures extending through the material elements, and the strand segments extend at least partially around the apertures.

25. The article of footwear recited in claim 21, further including a bootie element that is locatable within the void.

26. The article of footwear recited in claim 21, wherein the strand segments include a first strand segment and a second strand segment, the first strand segment having a substantially vertical orientation in the area between the lace region and the lower region, and the second strand segment extending toward a heel region of the footwear in the area between the lace region and the lower region.

27. The article of footwear recited in claim 21, wherein the opening is located on the lateral side, and another opening is located on the medial side.

28. The article of footwear recited in claim 21, wherein the opening is located in at least a midfoot region of the article of footwear.

29. The article of footwear recited in claim 21, wherein the opening extends from a heel region of the article of footwear to a midfoot region of the article of footwear.

30. The article of footwear recited in claim 21, wherein the opening has an area of at least sixteen square centimeters.

31. The article of footwear recited in claim 21, wherein the opening has an area of at least twenty-five square centimeters.

32. An article of footwear having an upper and a sole structure secured together, the upper comprising:

a plurality of material elements joined together to define (a) a lateral side of the upper, (b) a medial side of the upper located opposite the lateral side, and (c) a void within the upper and between the lateral side and the medial side for receiving at least a foot, the material elements being located in (a) a forefoot region of the upper, (b) a midfoot region of the upper, and (c) a heel region of the upper, and the material elements defining (a) a lace region that includes a plurality of lace-receiving elements and (b) a lower region proximal to an area where the sole structure is secured to the upper, and the material elements defining an opening that extends from an ankle opening of the upper in the heel region to an area between the lace region and the lower region in the midfoot region, the opening extending from an exterior surface of the upper to the void, and the opening having an area of at least twenty-five square centimeters; and

a plurality of strand segments extending from the lace region to the lower region and across the opening, the strand segments being secured to the material elements in the lace region and the lower region; and

wherein the material elements include a first material layer and a second material layer in the lace region, and the strand segments are located and secured between the first material layer and the second material layer in the lace region.

33. The article of footwear recited in claim 32, wherein the opening is located on the lateral side, and another opening is located on the medial side.

34. The article of footwear recited in claim 32, further comprising at least one of a polymer foam layer, a durable water-resistant material layer, and a textile layer secured to one or more of the first material layer and the second material layer.

35. The article of footwear recited in claim 32, wherein the first material layer and the second material layer are located in the lace region, and the strand segments are located and secured between the first material layer and the second material layer in the lower region.

36. The article of footwear recited in claim 32, wherein the material elements include a third material layer and a fourth material layer in the lower region, and the strand segments are located and secured between the third material layer and the fourth material layer in the lower region.

37. The article of footwear recited in claim 32, wherein the lace-receiving elements are apertures extending through the material elements in the lace region, and the strand segments extend at least partially around the apertures.

38. The article of footwear recited in claim 32, further including a bootie element that is locatable within the void, and the strand segments lay against the bootie element.

39. The article of footwear recited in claim 32, wherein the strand segments include a first strand segment and a second strand segment, the first strand segment having a substantially vertical orientation in the area between the lace region and the lower region, and the second strand segment extending toward a heel region of the footwear in the area between the lace region and the lower region.

40. The article of footwear recited in claim 32, wherein the strand segments have an outer sheath that extends around an inner core, the sheath and the core extending along a length of the strand segments, and each of the sheath and the core being formed from a plurality of intertwined threads.