Drilling tool steering device

• US 8,887,834 B2
• Filed: 03/26/2007
• Issued: 11/18/2014
• Est. Priority Date: 03/27/2006
• Status: Active Grant

• Current Assignee: Millet Francois
• Original Assignee: Millet Francois
• Inventors: Millet, Francois
• Primary Examiner(s): Bomar, Shane
• Assistant Examiner(s): WALLACE, KIPP CHARLES
• Application Number:
  US12/294,375
• Publication Number:
  US 20090166089A1
• Time in Patent Office: 2,794 Days
• Field of Search: 175/61, 175/74, 175/45, 166/242.6, 277/591, 277/600, 464/18, 464/19, 464/20, 464/182
• US Class Current: 175/61
• CPC Class Codes: E21B 7/067 with means for locking sections of a pipe or of a guide for a shaft in angular relation, e.g. adjustable bent sub

Abstract

A drilling tool steering device includes, consecutively from upstream to downstream, a main body (1) and a steerable housing (2); a deflection system (7); and a flexible transmission shaft (3). The transmission shaft crosses the main body, the steerable housing, and the deflection system longitudinally, is bendable or flexible, and is connected to the main body (1) and to the steerable housing (2) by at least three connections forming bearings (4, 5, 6). Steering is carried out by the deflection system (7) acting by an essentially radial relative displacement of the main body (1) in relation to the steerable housing (2) in proximity of their interface.

Claims

1. A drilling tool steering device comprising consecutively from upstream to downstream, a main body (1) and a steerable housing (2);

a deflection system (7); and

a flexible transmission shaft (3) which crosses the main body, the steerable housing, and the deflection system longitudinally, said transmission shaft being substantially fixed in the longitudinal direction with respect to the main body and the steerable housing while being moveable in the radial direction, and being connected to the main body (1) and to the steerable housing (2) by at least three connections forming bearings (4, 5, 6),

wherein the connection between the main body (1) and the shaft (3) is made by an upper bearing (4) of pivot, sliding pivot, ball joint or annular linear type, and a center bearing (6) of pivot, sliding pivot, annular or ball joint type, those two bearings being situated in proximity to both the respective ends of the main body (1), wherein the center bearing (6) is in the direction of the steerable housing (2),

wherein the connection between the steerable housing (2) and the flexible transmission shaft (3) is made by a lower bearing (5) of pivot type, situated in proximity to the end of the steerable housing (2) locating in the direction of the drilling tool (16), and wherein the deflection system (7) is configured to bend said transmission shaft by radially displacing the upper end of the steerable housing (2) in relation to the lower end of the main body (1).

2. The device according to claim 1, wherein the deflection system (7) is designed to make said radial displacement possible by bearing on the transmission shaft (3), the main body (1), or on the wall of a well drilled.

3. The device according to claim 1, wherein a link is made between the main body (1) and the steerable housing (2) in the form of a bendable or flexible shaft (3) connected to each of the main body (1) and the steerable housing (2) by a pivot connection and displacement means placed between the main body and the steerable housing and capable of displacing the adjacent ends of the main body and of the steerable housing essentially radially in relation to one another.

4. The device according to claim 1, wherein said bearings (4, 6) consist of roller bearings selected from the group consisting of, ball bearings, tapered roller bearings, cylindrical roller bearings or needle bearings, advantageously prestressed, or of hydrodynamic bearings, notably oil or drilling mud bearings, or of any combination of same.

5. The device according to claim 1, wherein the device is designed to constitute a dynamic connection and is equipped, at the end of the steerable housing (2) situated in the direction of the deflection system (7), with clamps or blades intended to permit, on deflection of the shaft (3), locking or braking of the device on rotation by grooving of the wall of the borehole.

6. The device according to claim 1, wherein the shaft (3) is a monobloc tubular transmission shaft made of composite materials or alloys having a high ratio between the fatigue limit under reversed bending stress and the Young'"'"'s modulus, and said shaft does not contain sudden section changes, while just the ends of the shaft can optionally be threaded and can present joint grooves, and while the components such as roller bearings, annular gear and others are fitted on the shaft by thermal or mechanical hooping.

7. The device according to claim 1, wherein respectively low and high connections are joined with the shaft (3) by threading combined with a hydraulically controlled hoop, ensuring the transmission of tensile and compressive axial stresses and torque to the drilling tool, respectively.

8. The device according to claim 1, further comprising a front scraper joint and gasket assembly or a metal, plastic or laminated elastomer bellow that ensures tightness at the interface between the main body (1) and the steerable housing (2).

9. The device according to claim 1, wherein the deflection system (7) is formed, in the case of a static connection device, by two radially eccentric rings, a ball joint and a sliding pivot connection, as well as by a prestressed spring, deflection then being obtained by differential rotation of the two rings.

10. The device according to claim 1, wherein the main body (1) integrates a detector of rotation of boring rods that is advantageously entirely mechanical or rotating with the shaft for an autonomous activation of the steerable housing, without resorting to a surface/bottom transmission.

11. The device according to claim 1, further comprising one or more generators (19a) in a barrel arrangement around the shaft (3) and driven by the shaft by means of a pinion-step-up gear assembly (18), the said generators being preferably coupled to one or more rectifiers that can be coupled in series or in parallel for a wide speed range, and a plurality of high-capacity capacitors, in order to serve as a battery during rotation-free operation of the shaft (3).

12. The device according to claim 1, further comprising one or more hydraulic pumps (19b) in a barrel arrangement around the shaft (3) and driven by the shaft by means of a pinion-step-up gear assembly (18).

13. The device according to claim 11, characterized in that the device contains a rearranged assembly of pumps, generators, solenoid valves, jacks and overpressure valves, set up to activate the deflection system (7), said pumps and said generators being coaxial and sharing the same driving pinion.

14. The device according to claim 1, further comprising means for real time measurement of the torsional angle of the shaft (3) between the bearings (4) and (6), as measurement of the torque at the drilling tool/bit (16).

15. The method for making boreholes necessitating precise control of trajectory, comprising the steps of supplying at least one device according to claim 1 and putting the at least one device into operation to make a borehole.

16. The method according to claim 15, wherein the shaft (3) is bent by means of the deflection system (7) by essentially radial displacement of the steerable case (2) in relation to the main body (1) and/or in relation to the traversing transmission shaft (3).

17. The method according to claim 15, wherein the device further comprises one or more generators (19a) in a barrel arrangement around the shaft (3) and driven by the shaft by means of a pinion-step-up gear assembly (18), the said generators being preferably coupled to one or more rectifiers that can be coupled in series or in parallel for a wide speed range, and a plurality of high-capacity capacitors, in order to serve as battery during rotation-free operation of the shaft (3), further comprising the step of analyzing the variations of signals from the generator or generators, with a view to the detection of a malfunction, such as excess speed or chatter.

18. The device according to claim 12, characterized in that the device contains a rearranged assembly of pumps, generators, solenoid valves, jacks and overpressure valves, set up to activate the deflection system (7), said pumps and said generators being coaxial and sharing the same driving pinion.

19. The device according to claim 1, wherein the transmission shaft (3) is joined to the main body (1) and to the steerable housing (2) by:

a first bearing (4) formed by at least one connection of pivot, sliding pivot, ball joint or annular linear type, and

a second bearing (5) formed by at least one connection of pivot type, and

a third bearing (6) is formed by a connection of pivot, sliding pivot, annular linear or ball joint type, between said transmission shaft (3) and the main body (1), arranged in proximity to an end of said main body situated in the direction of the steerable housing.

20. The device according to claim 19, wherein said main body (1) is equipped on its periphery with bearing pads (9) of diameter less than or equal to the diameter of the drilling tool/bit (16), and wherein said steerable housing is equipped with bearing pads (10a) of diameter less than or equal to the diameter of the drilling tool (16) toward its end situated in the direction of the drilling tool, and with fixed or expandable pads or clamps (10b) toward its end situated in the direction of the main body (1).