Article of footwear incorporating tensile strands with an elongated cross-sectional shape

• US 8,893,405 B2
• Filed: 08/02/2011
• Issued: 11/25/2014
• Est. Priority Date: 05/25/2006
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Dojan, Frederick J., Kohatsu, Shane S.
• Primary Examiner(s): Mohandesi, Jila M
• Application Number:
  US13/196,153
• Publication Number:
  US 20120017468A1
• Time in Patent Office: 1,211 Days
• Field of Search: 36/45, 36/47, 36/51, 36/88, 36/93, 36/501
• US Class Current: 36/45
• CPC Class Codes: A43B 23/02 Uppers; Boot legs
• CPC Class Codes: A43B 23/0235 Different layers of different material
• CPC Class Codes: A43B 23/0265 having different properties in different directions
• CPC Class Codes: A43B 23/0275 with a part of the upper particularly rigid, e.g. resisting articulation or torsion
• CPC Class Codes: A43B 3/26 adjustable as to length or size
• CPC Class Codes: A43B 5/06 Running shoes; Track shoes
• CPC Class Codes: A43C 1/00 Shoe lacing fastenings garment fastening devices A41F
• CPC Class Codes: A43C 11/002 Fastenings using stretchable material attached to cuts in the uppers

Abstract

An article of footwear may have an upper and a sole structure secured to the upper. The upper includes a base layer and a plurality of strands. The base layer forms at least a portion of an exterior surface of the upper. The strands are located adjacent to the base layer and form another portion of the exterior surface of the upper, the strands being unsecured to the base layer for a distance of at least five centimeters, and the strands having an elongate cross-sectional shape.

Claims

1. An article of footwear having an upper and a sole structure secured to the upper, the upper comprising:

a base layer forming at least a portion of an exterior surface of the upper; and

a plurality of strands located adjacent to the base layer and forming another portion of the exterior surface of the upper, the strands being unsecured to the base layer for a distance of at least five centimeters, and the strands having an elongate cross-sectional shape;

wherein the upper includes (a) a lace region defining a plurality of lace-receiving elements and (b) a lower region where the sole structure is secured to the upper, the strands extending from the lace region to the lower region, the strands being secured to the upper in a fixed position at the lace region and the lower region, and the strands being unsecured to the base layer for the distance of at least five centimeters in an area between the lace region and the lower region;

wherein the plurality of strands is configured to lay against the base layer in the area between the lace region and the lower region when the plurality of strands is placed in tension; and

wherein the plurality of strands is configured to be spaced away from the base layer in the area between the lace region and the lower region when the plurality of strands is compressed.

2. The article of footwear recited in claim 1, wherein the elongate cross-sectional shape includes (a) a pair of facing surfaces located opposite each other and (b) a pair of end surfaces located opposite each other, a dimension between the facing surfaces defining a thickness, and a dimension between the end surfaces defining a width, the width being greater than the thickness, and one of the facing surfaces being oriented to face the base layer.

3. The article of footwear recited in claim 1, wherein the elongate cross-sectional shape includes (a) a pair of facing surfaces located opposite each other and (b) a pair of end surfaces located opposite each other, a dimension between the facing surfaces defining a thickness, and a dimension between the end surfaces defining a width, the width being greater than the thickness, and one of the end surfaces being oriented to face the base layer.

4. The article of footwear recited in claim 1, wherein the elongate cross-sectional shape includes (a) a pair of facing surfaces located opposite each other and (b) a pair of end surfaces located opposite each other, a dimension between the facing surfaces defining a thickness, and a dimension between the end surfaces defining a width, a ratio of the width to the thickness being greater than 1.3.

5. The article of footwear recited in claim 1, wherein the elongate cross-sectional shape includes (a) a pair of facing surfaces located opposite each other and (b) a pair of end surfaces located opposite each other, a dimension between the facing surfaces defining a thickness, and a dimension between the end surfaces defining a width, a ratio of the width to the thickness being greater than two.

6. The article of footwear recited in claim 1, wherein

the plurality of strands deflects in a direction perpendicular to the base layer when under compression or free from tension.

7. The article of footwear recited in claim 1, wherein the strands include a plurality of first strands and a plurality of second strands, the first strands being angled with respect to the second strands.

8. The article of footwear recited in claim 1, wherein the strands are located on a lateral side of the article of footwear and a medial side of the article of footwear.

9. The article of footwear recited in claim 1, wherein the strands are selected from a group consisting of filaments, fibers, yarns, threads, cables, and ropes formed from rayon, nylon, polyester, polyacrylic, silk, cotton, carbon, glass, aramids, ultra high molecular weight polyethylene, liquid crystal polymer, copper, aluminum, and steel.

10. An article of footwear having an upper and a sole structure secured to the upper, the upper comprising:

a base layer extending from a lace region of the upper to a lower region of the upper, the lace region defining a plurality of lace-receiving elements, and the lower region being where the sole structure is secured to the upper; and

a plurality of strands extending from the lace region to the lower region, the strands being secured to the upper in a fixed position at the lace region and the lower region, the strands being unsecured for a distance of at least five centimeters in an area between the lace region and the lower region, and the strands having an elongate cross-sectional shape that includes (a) a pair of facing surfaces located opposite each other and (b) a pair of end surfaces located opposite each other, a dimension between the facing surfaces defining a thickness, and a dimension between the end surfaces defining a width, the width being greater than the thickness, and one of the facing surfaces being oriented to contact the base layer;

wherein one of the facing surfaces of the plurality of strands is configured to lay against the base layer in the area between the lace region and the lower region when the plurality of strands is placed in tension; and

wherein said one of the facing surfaces of the plurality of strands is configured to be spaced away from the base layer in the area between the lace region and the lower region when the plurality of strands is compressed.

11. The article of footwear recited in claim 10, wherein a ratio of the width to the thickness is greater than 1.3.

12. The article of footwear recited in claim 10, wherein a ratio of the width to the thickness is greater than two.

13. The article of footwear recited in claim 10, wherein the strands include a plurality of first strands and a plurality of second strands, the first strands being oriented in a generally vertical direction in the area between the lace region and the lower region, and the second strands being are oriented in a rearwardly-angled direction in the area between the lace region and the lower region.

14. An article of footwear having an upper and a sole structure secured to the upper, the upper comprising:

a base layer extending from a lace region of the upper to a lower region of the upper, the lace region defining a plurality of lace-receiving elements, and the lower region being where the sole structure is secured to the upper; and

a plurality of strands extending from the lace region to the lower region, the strands being secured to the upper in a fixed position at the lace region and the lower region, the strands being unsecured for a distance of at least five centimeters in an area between the lace region and the lower region, and the strands having an elongate cross-sectional shape that includes (a) a pair of facing surfaces located opposite each other and (b) a pair of end surfaces located opposite each other, a dimension between the facing surfaces defining a thickness, and a dimension between the end surfaces defining a width, a ratio of the width to the thickness being at least two;

wherein one of the facing surfaces and the end surfaces of the plurality of strands is configured to lay against the base layer in the area between the lace region and the lower region when the plurality of strands is placed in tension; and

wherein said one of the facing surfaces and the end surfaces is configured to be spaced away from the base layer in the area between the lace region and the lower region when the plurality of strands is compressed.

15. The article of footwear recited in claim 14, wherein one of the facing surfaces is oriented to face the base layer.

16. The article of footwear recited in claim 14, wherein one of the end surfaces is oriented to face the base layer.

17. The article of footwear recited in claim 14, wherein the ratio of the width to the thickness is greater than three.

18. The article of footwear recited in claim 14, wherein the strands include a plurality of first strands and a plurality of second strands, the first strands being angled with respect to the second strands.

19. The article of footwear recited in claim 14, wherein the strands are located on a lateral side of the article of footwear and a medial side of the article of footwear.

20. The article of footwear recited in claim 14, wherein the strands are selected from a group consisting of filaments, fibers, yarns, threads, cables, and ropes formed from rayon, nylon, polyester, polyacrylic, silk, cotton, carbon, glass, aramids, ultra high molecular weight polyethylene, liquid crystal polymer, copper, aluminum, and steel.