Flow control device with one or more retrievable elements and related methods

• US 8,893,809 B2
• Filed: 07/02/2009
• Issued: 11/25/2014
• Est. Priority Date: 07/02/2009
• Status: Active Grant

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Charles, Jack E., Voll, Benn A., Bowen, Eddie G., Clews, Matthew Shane
• Primary Examiner(s): FULLER, ROBERT EDWARD
• Application Number:
  US12/497,377
• Publication Number:
  US 20110000684A1
• Time in Patent Office: 1,972 Days
• Field of Search: 166/205, 166/313, 166/386, 166/242.3
• US Class Current: 166/386
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00

Abstract

An apparatus and associated method for controlling a flow of a fluid between a wellbore tubular and a formation may utilize a particulate control device positioned external to the wellbore tubular and a flow control device having a retrievable flow restriction element that controls a flow parameter of a fluid flowing between the particulate control device and a bore of the wellbore tubular. The flow control device may be re-configured in the wellbore and/or be used to inject a fluid into the formation.

Claims

1. An apparatus for controlling a flow of a fluid between a production string and a formation, comprising:

a base pipe associated with the production string, the production string having a flow bore aligned with a longitudinal axis of the production string;

a particulate control device wrapped around and contacting an unperforated portion of the base pipe, the fluid flowing substantially axially through the particulate control device in a direction aligned with the flow bore of the production string, the particulate control device reducing an amount and size of particles in the fluid; and

a flow control device axially adjacent to the particulate control device, the flow control device including a retrievable flow restriction element in fluid communication with the particulate control device, the retrievable flow restriction element being positioned in a pocket radially offset from the flow bore and configured to control a flow parameter of the fluid flowing between the particulate control device and the flow bore of the production string, wherein the flow restriction element is configured to be retrieved through the flow bore of the production string.

2. The apparatus according to claim 1, wherein the pocket defines an interior space configured to receive the flow restriction element, and further comprising a running tool configured to retrieve the flow restriction element from the interior space.

3. The apparatus according to claim 2 wherein the interior space forms a flow path that is aligned with the longitudinal axis of the production string such that the fluid flows axially from the particulate control device into the flow control device.

4. The apparatus according to claim 1, wherein the flow restriction element is configured to flow substantially a liquid.

5. The apparatus according to claim 1, wherein the particulate control device is positioned to reduce the amount and size of the particles as the fluid flows axially through the particulate control device.

6. The apparatus according to claim 1, wherein the particulate control device is one of:

(i) a permeable membrane, (ii) a wire wrap, (iii) sintered beads, (iv) a wire mesh, and (v) a sand screen.

7. A method of controlling a flow of a fluid between a production string and a formation, comprising:

positioning the production string in a wellbore intersecting the formation, the production string having a flow bore aligned with a longitudinal axis of the production string, the production string further comprising a flow control device and a particulate control device, the flow control device being axially adjacent to the particulate control device, the particulate control device wrapped around and contacting an unperforated portion of a base pipe of the production string;

positioning a flow restriction element in the flow control device in a pocket radially offset from the flow bore of the production string, wherein the flow restriction element is retrievable through the flow bore of the production string;

adjusting a flow characteristic of the flow control device positioned in the wellbore using a running tool conveyed into the wellbore;

conveying a fluid into the wellbore via the production string; and

injecting the fluid into the particulate control device using the flow restriction element, the fluid entering the particulate control device in an axial direction.

8. The method according to claim 7 pressurizing the fluid such that the fluid penetrates a predetermined distance into a formation.

9. The method according to claim 7 wherein the fluid is substantially a liquid.

10. The method according to claim 7 wherein the fluid includes a fracturing liquid engineered to change a permeability of the formation.

11. The method according to claim 7 further comprising generating a water front in the formation using the fluid.

12. The method according to claim 7 further comprising controlling the at least one flow characteristic using the flow restriction element;

and retrieving the flow restriction element.

13. The method according to claim 12, further comprising:

installing a second flow restriction element in the wellbore, the second flow restriction element having at least one flow characteristic that is different from the retrieved flow control element; and

injecting a second fluid into the formation using the second flow restriction element.

14. The method according to claim 7 further comprising flowing a reservoir fluid through the flow restriction element.

15. The method according to claim 7 further comprising positioning a plurality of flow control devices and associated particulate control devices in the wellbore;

and equalizing a flux of produced fluids along at least a portion of the wellbore by adjusting a flow characteristic of at least one flow control device of the plurality of flow control devices using a running tool conveyed into the wellbore.

16. A method for controlling a flow of a fluid between a production string and a formation, the production string having a flow bore aligned with a longitudinal axis of the production string, the method comprising:

injecting a first fluid into the formation using a flow control device positioned in the wellbore, the flow control device having a flow restriction element positioned in a pocket radially offset from the flow bore of the production string and axially adjacent to a particulate control device wrapped around and contacting an unperforated portion of a base pipe of the production string, the first fluid entering the particulate control device in a direction aligned with the flow bore;

adjusting at least one flow characteristic of the flow control device positioned in the wellbore using a setting device conveyed into the well; and

injecting a second fluid into the formation using the flow control device.

17. The method according to claim 16 further comprising flowing a reservoir fluid through the flow restriction element.

18. The method according to claim 16 further comprising increasing a permeability of the formation using at least one of:

(i) the first fluid, and (ii) the second fluid.

19. The method according to claim 16 further comprising generating a water front in the formation using the fluid.

20. The method according to claim 16 further comprising equalizing a flux of produced fluids along at least a portion of the wellbore by adjusting the at least one flow characteristic.