Automated pantograph control for mining truck power system

• US 8,893,830 B2
• Filed: 11/18/2011
• Issued: 11/25/2014
• Est. Priority Date: 11/18/2011
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Ruth, Eric J.
• Primary Examiner(s): Phan, Hau
• Assistant Examiner(s): EVANS, BRYAN A
• Application Number:
  US13/299,385
• Publication Number:
  US 20130126250A1
• Time in Patent Office: 1,103 Days
• Field of Search: 180/2.1, 191/4, 191/85, 191/33.R
• US Class Current: 180/2.1
• CPC Class Codes: B60L 2200/36 Vehicles designed to transport cargo, e.g. trucks
• CPC Class Codes: B60L 5/36 with means for collecting current simultaneously from more than one conductor, e.g. from more than one phase
• CPC Class Codes: B60L 50/10 using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines
• CPC Class Codes: B60L 50/53 in combination with an external power supply, e.g. from overhead contact lines
• CPC Class Codes: B60L 9/00 Electric propulsion with power supply external to the vehicle electric propulsion for monorail vehicles, suspension vehicles or rack railways B60L13/00; in combination with batteries or fuel cells within the vehicle B60L50/53
• CPC Class Codes: B60M 7/00 Power lines or rails specially adapted for electrically-propelled vehicles of special types, e.g. suspension tramway, ropeway, underground railway
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Abstract

Controlling a power system in a mining truck includes receiving data indicative of an expected change in suitability of the mining truck for on-trolley operation, and outputting a control command to an actuating mechanism for a pantograph responsive to the data and prior to occurrence of the expected suitability change. A mining truck and power system are further provided, wherein a pantograph having an electrical contactor is adjusted between a first configuration contacting an overhead trolley line, and a rest configuration, responsive to data indicative of the expected suitability change.

Claims

1. A method of controlling a power system in a trolley assist-capable mining truck comprising the steps of:

receiving data on an electronic control unit indicative of an expected change in suitability of the mining truck for on-trolley operation;

outputting a control command from the electronic control unit to an actuating mechanism for a pantograph of the power system having a linkage and an electrical contactor coupled with the linkage, responsive to the data and prior to occurrence of the expected suitability change; and

adjusting the pantograph between an on-trolley configuration, for powering an electric propulsion motor of the mining truck via electric power supplied via contact between the electrical contactor and an overhead trolley line, and a rest configuration, responsive to the control command;

wherein the step of receiving further includes receiving data indicative of a speed of the mining truck, a travel direction of the mining truck, and a difference between real-time position data for the mining truck and stored map position data, such that the electrical contactor is electrically connected or disconnected from the overhead trolley line via the adjustment of the pantograph, substantially coincident with occurrence of the expected suitability change.

2. The method of claim 1 wherein the step of receiving further includes receiving data indicative of an expected change in proximity of the mining truck to an on-trolley suitability boundary defined at least in part by a footprint of the overhead trolley line.

3. The method of claim 2 wherein the step of receiving includes receiving the data while the mining truck is outside the on-trolley suitability boundary, and the step of adjusting includes commencing raising the pantograph to the on-trolley configuration while the mining truck is outside the on-trolley suitability boundary.

4. The method of claim 3 further comprising the steps of outputting a confirmatory signal responsive to electrically connecting the pantograph with the overhead trolley line, and switching power sourcing from a generator to the overhead trolley line responsive to the confirmatory signal.

5. The method of claim 2 wherein the step of adjusting further includes commencing adjusting the pantograph responsive to a delay time between initiating and completing raising or lowering the pantograph between the raised and lowered positions.

6. The method of claim 2 wherein the step of receiving further includes receiving data indicative of at least one dynamic parameter of the mining truck.

7. The method of claim 6 further comprising a step of setting a fault responsive to the at least one dynamic parameter, and wherein the step of outputting further includes outputting the control command responsive to the fault.

8. The method of claim 6 wherein the at least one dynamic parameter includes a speed parameter and a steering parameter, and the step of adjusting the pantograph further includes adjusting the pantograph responsive to the speed parameter and the steering parameter.

9. The method of claim 2 wherein the step of receiving includes receiving the data while the mining truck is inside the on-trolley suitability boundary, and wherein the step of adjusting includes lowering the pantograph to the rest configuration.

10. The method of claim 9 further comprising a step of switching the power system from an on-trolley mode to an off-trolley mode responsive to the data.

11. A power system for a trolley assist-capable mining truck comprising:

a pantograph for powering an electric propulsion motor of the mining truck via electric power from an overhead trolley line, the pantograph including a linkage configured to couple with a body of the mining truck;

the pantograph further including an electrical contactor coupled with the linkage, and an actuating mechanism configured to adjust the pantograph between an on-trolley configuration for contacting the electrical contactor with the overhead trolley line, and a rest configuration; and

an electronic control unit in control communication with the actuating mechanism, the electronic control unit being configured to receive data indicative of an expected change in suitability of the mining truck for on-trolley operation, and responsively output a control command to the actuating mechanism prior to occurrence of the expected suitability change;

wherein the data includes data indicative of a speed of the mining truck, a travel direction of the mining truck, and a difference between real-time position data for the mining truck and stored map position data, such that the electrical contactor is electrically connected or disconnected from the overhead trolley line via the adjustment of the pantograph in response to the control command, substantially coincident with occurrence of the expected suitability change.

12. The power system of claim 11 further comprising a sensing system configured to monitor at least one dynamic parameter of the mining truck, and wherein the electronic control unit is further configured to output the control command responsive to the at least one dynamic parameter.

13. The power system of claim 12 wherein the sensing system includes a steering sensor configured to monitor a steering parameter of the mining truck and a speed sensor configured to monitor a speed parameter of the mining truck.

14. The power system of claim 12 wherein the electronic control unit is further configured to set a fault responsive to inputs from the sensing system, and to responsively lower or stop the pantograph via the control command.

15. The power system of claim 11 wherein the expected change in suitability includes an expected change in proximity of the mining truck to an on-trolley suitability boundary.

16. The power system of claim 15 wherein:

the on-trolley suitability boundary includes a closed boundary defined in part by a footprint of the overhead trolley line and in part by a tolerance from the footprint defined by a width of the electrical contactor; and

the power system further includes a computer readable memory storing position data of the on-trolley suitability boundary.

17. A mining truck comprising:

a frame;

ground engaging propulsion elements coupled with the frame;

a power system including an electric propulsion motor, and a pantograph configured for powering the electric propulsion motor via electric power from an overhead trolley line;

the pantograph having a linkage, an electrical contactor coupled with the linkage and an actuating mechanism configured to adjust the pantograph between an on-trolley configuration for contacting the electrical contactor with the overhead trolley line, and a rest configuration; and

the power system further including an electronic control unit configured to receive data indicative of an expected change in suitability of the mining truck for on-trolley operation, and responsively output a control command to the actuating mechanism prior to occurrence of the expected suitability change;

wherein the data includes data indicative of a speed of the mining truck, a travel direction of the mining truck, and a difference between real-time position data for the mining truck and stored map position data, such that the electrical contactor is electrically connected or disconnected from the overhead trolley line via the adjustment of the pantograph in response to the control command, substantially coincident with occurrence of the expected suitability change.

18. The mining truck of claim 17 wherein the electronic control unit is further configured to output the control command to the actuating mechanism such that the pantograph commences adjusting between the rest configuration and the on-trolley configuration prior to occurrence of the expected suitability change.

19. The mining truck of claim 18 further comprising a receiver configured to receive the real-time truck position data, and wherein the electronic control unit is further configured to output the control command responsive to a difference between the real-time truck position data and the stored position data of an on-trolley suitability boundary.

20. The mining truck of claim 17 further comprising a second pantograph having a second actuating mechanism, and wherein the electronic control unit is further configured to output control commands to each of the first and second actuating mechanisms responsive to the data, such that the first and second pantographs are simultaneously adjusted to establish or interrupt an electrical circuit with a first and a second overhead trolley line.