Method for the manufacture of a cermet-containing bushing

• US 8,894,914 B2
• Filed: 01/30/2012
• Issued: 11/25/2014
• Est. Priority Date: 01/31/2011
• Status: Active Grant

• Current Assignee: Heraeus Deutschland GmbH & Co. KG (Heraeus Holding GMBH)
• Original Assignee: Heraeus Precious Metals GmbH & Company (Heraeus Holding GMBH)
• Inventors: Pavlovic, Goran
• Primary Examiner(s): Del Sole, Joseph S
• Assistant Examiner(s): KEMMERLE III, RUSSELL J
• Application Number:
  US13/361,398
• Publication Number:
  US 20120200011A1
• Time in Patent Office: 1,030 Days
• US Class Current: 264/614
• CPC Class Codes: A61N 1/3754 Feedthroughs
• CPC Class Codes: C04B 2235/3217 Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
• CPC Class Codes: C04B 2235/3244 Zirconium oxides, zirconates, hafnium oxides, hafnates, or oxide-forming salts thereof
• CPC Class Codes: C04B 2235/5445 submicron sized, i.e. from 0,1 to 1 micron
• CPC Class Codes: C04B 2235/6021 Extrusion moulding
• CPC Class Codes: C04B 2235/6022 Injection moulding
• CPC Class Codes: C04B 2235/604 Pressing at temperatures other than sintering temperatures
• CPC Class Codes: C04B 35/119 with zirconium oxide
• CPC Class Codes: C04B 35/645 Pressure sintering
• CPC Class Codes: C04B 35/6455 Hot isostatic pressing
• CPC Class Codes: C22C 29/12 based on oxides
• CPC Class Codes: C22C 29/16 based on nitrides containing cubic BN or wurtzitic BN and diamond C22C26/00

Abstract

One aspect relates to a method for the manufacture of an electrical bushing for use in a housing of an active implantable medical device. The electrical bushing includes an electrically insulating base body and an electrical conducting element. The conducting element is set-up to establish, through the base body, an electrically conducting connection between an internal space of the housing and an external space. The conducting element is hermetically sealed with respect to the base body. The conducting element includes at least one cermet.

One aspect provides the method including forming a base body green compact having a through-opening that extends through the base body green compact from a ceramic slurry, generating at least one conducting element green compact from a cermet slurry, producing a bushing blank by combining the conducting element green compact and the base body green compact, and separating the bushing blank into two electrical bushings.

Claims

1. A method for the manufacture of an electrical bushing for use in a housing of an active implantable medical device,

whereby the electrical bushing comprises at least one electrically insulating base body and at least one electrical conducting element;

whereby the conducting element is set-up to establish, through the base body, at least one electrically conductive connection between an internal space of the housing and an external space;

whereby the conducting element is hermetically sealed with respect to the base body;

whereby the at least one conducting element comprises at least one cermet;

characterized in that the method comprises;

forming a base body green compact having a through-opening that extends through the base body green compact from a ceramic slurry or a ceramic powder;

generating at least one conducting element green compact from a cermet slurry or a cermet powder;

producing a bushing blank by combining the at least one conducting element green compact and the base body green compact; and

separating the bushing blank into at least two electrical bushings;

characterized in that the base body green compact and the conducting element green compact are sintered separately before the bushing blank is produced, the step of producing the bushing blank is effected by introducing the at least one conducting element green compact in the at least one through-opening of the base body green compact.

2. A method for the manufacture of an electrical bushing for use in a housing of an active implantable medical device,

whereby the electrical bushing comprises at least one electrically insulating base body and at least one electrical conducting element;

whereby the conducting element is set-up to establish, through the base body, at least one electrically conductive connection between an internal space of the housing and an external space;

whereby the conducting element is hermetically sealed with respect to the base body;

whereby the at least one conducting element comprises at least one cermet;

characterized in that the method comprises;

forming a base body green compact having a through-opening that extends through the base body green compact from a ceramic slurry or a ceramic powder;

generating at least one conducting element green compact from a cermet slurry or a cermet powder;

producing a bushing blank by combining the at least one conducting element green compact and the base body green compact; and

separating the bushing blank into at least two electrical bushings;

characterized in that the ceramic slurry or the ceramic powder is pressed through a first nozzle in order to form the base body green compact, and the cermet slurry or the cermet powder is pressed through a second nozzle in order to form the at least one conducting element green compact.

3. The method according to claim 2, characterized in that the bushing blank is sintered after the step of producing.

4. The method according to claim 2, characterized in that the at least two electrical bushings are sintered after the step of separating.

5. The method according to claim 2, characterized in that the step of forming, producing or generating proceeds in the scope of at least one of the following procedures:

uniaxial pressing, cold isostatic pressing, hot isostatic pressing, injection molding or an extrusion procedure.

6. The method according to claim 2, characterized in that the base body and the at least one conducting element comprise a firmly bonded sintered connection, in that the sintered connection is hermetically sealed with respect to gases and liquids.

7. The method according to claim 2, characterized in that the separating includes a disaggregating or a cutting or a chipping with a geometrically defined or undefined cutting form, or a stripping.

8. The method according to claim 2, characterized in that, after completion of the sintering, at least one surface of the electrical bushing is polished and contacted to a metallic pin or wire at least one site of the surface at which a conducting element is arranged.

9. The method according to claim 2 further comprising:

introducing a filter element in order to change a signal conducted by the at least one conducting element as a function of its frequency and/or amplitude and/or phase.