LED light bulb with translucent spherical diffuser and remote phosphor thereupon

• US 8,896,198 B2
• Filed: 05/19/2011
• Issued: 11/25/2014
• Est. Priority Date: 05/20/2010
• Status: Active Grant

• Current Assignee: Light Prescriptions Innovators, LLC
• Original Assignee: Light Prescriptions Innovators, LLC
• Inventors: Falicoff, Waqidi, Sun, Yupin, Shatford, Will
• Primary Examiner(s): Patel, Nimeshkumar
• Assistant Examiner(s): DIAZ, JOSE
• Application Number:
  US13/696,948
• Publication Number:
  US 20130057140A1
• Time in Patent Office: 1,286 Days
• Field of Search: 313498-512, 362/609, 362/560, 362/514, 362/516, 362/217.05, 362/241, 362/247, 362/296.01, 362/297, 362/327, 362/341
• US Class Current: 313/501
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21K 9/62 using mixing chambers, e.g. housings with reflective walls
• CPC Class Codes: F21K 9/64 using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
• CPC Class Codes: F21Y 2107/10 on concave supports or substrates, e.g. on the inner side of bowl-shaped supports
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

An LED lamp is disclosed comprising a remote phosphor patch on or near the interior surface of a translucent sphere. The phosphor is illuminated by an adjacent light box containing blue LEDs, located within the lamp below the transmissive phosphor patch or alternatively above a reflective phosphor patch. The reflective patch can be either fully or partially populated with phosphor. Below the light box is an electronics bay, and below that is an Edison screw-in base.

Claims

1. A remote-phosphor lamp comprising:

a round, translucent diffuser; and

a light engine that in operation emits light into the interior of the diffuser through an exit aperture occupying a minor portion of the round surface of the diffuser;

wherein the light engine comprises;

a light mixing box on the outside of the diffuser, wherein the exit aperture is an exit for light from the light box;

a phosphor patch; and

a source of light within the light mixing box that in operation illuminates and excites the phosphor; and

wherein the exit aperture is an exit for light from the light box and is smaller than a surface of the light mixing box opposite the exit aperture.

2. The lamp of claim 1, wherein the exit aperture is formed by a diffusive component.

3. The lamp of claim 2, wherein the diffusive component is the phosphor patch.

4. The lamp of claim 1, wherein the phosphor patch is within the light mixing box on said surface opposite the exit aperture and faces the exit aperture and the light source is within the light mixing box on a surface of the light mixing box facing the phosphor patch.

5. The lamp of claim 1, wherein the light mixing box is in the shape of a cone frustum, the exit aperture forms the small end of the cone frustum, the light source is on the conical surface of the cone frustum, and a reflective surface forms the large end of the cone frustum.

6. The lamp of claim 1 wherein the light source comprises one or more blue emitters.

7. The lamp of claim 6, wherein the light source further comprises one or more red emitters, and the phosphor down-converts part of the blue light from the blue emitters to green or yellow light.

8. The lamp of claim 1, wherein the diffuser is hollow, with the phosphor patch on its interior surface covering the exit aperture, said phosphor patch illuminated with blue light.

9. The lamp of claim 8, wherein said blue light is provided by said light mixing box containing blue LEDs, said light mixing box with diffusely reflecting interior walls of high reflectance.

10. The lamp of claim 9, wherein said light box has a heat pipe attached to said one or more LEDs.

11. The lamp of claim 9, wherein said light mixing box also comprises LEDs emitting colors other than blue.

12. A remote-phosphor LED lamp comprising a translucent spherical diffuser with a phosphor patch, said phosphor patch illuminated with blue light, wherein said blue light is provided by a light mixing box containing blue LEDs, said light mixing box with diffusely reflecting interior walls of high reflectance, said light mixing box with an exit aperture smaller than a surface of the light mixing box opposite the exit aperture, wherein said phosphor patch is on an interior side wall of the said light mixing box which is coupled to a transmissive diffusing surface of the said translucent spherical diffuser.

13. A remote-phosphor lamp comprising:

a round, translucent diffuser; and

a light engine that in operation emits light into the interior of the diffuser through an exit aperture occupying a minor portion of the round surface of the diffuser;

wherein the light engine comprises;

a phosphor patch; and

a source of light that in operation illuminates and excites the phosphor;

wherein the light engine comprises a light box on the outside of the diffuser, wherein the light source is within the light box and the exit aperture is an exit for light from the light box; and

wherein the light box is in the shape of a cone frustum, the exit aperture forms the small end of the cone frustum, the light source is on the conical surface of the cone frustum, and a reflective surface forms the large end of the cone frustum.