Pulsed aerosol generation

• US 8,897,630 B2
• Filed: 05/10/2013
• Issued: 11/25/2014
• Est. Priority Date: 08/29/2007
• Status: Active Grant

• Current Assignee: Philip Morris USA Incorporated (Altria Group, Inc.)
• Original Assignee: Philip Morris USA Incorporated (Altria Group, Inc.)
• Inventors: Nichols, Walter A., Keeler, David, Tucker, Christopher
• Primary Examiner(s): CAMPBELL, THOR S
• Application Number:
  US13/891,810
• Publication Number:
  US 20130243410A1
• Time in Patent Office: 564 Days
• Field of Search: None
• US Class Current: 392/403
• CPC Class Codes: A61L 9/037 comprising a wick
• CPC Class Codes: A61L 9/14 using sprayed or atomised substances including air-liquid contact processes
• CPC Class Codes: F24F 6/025 using electrical heating means F24F6/105 takes precedence
• CPC Class Codes: F24F 8/50 by odorisation

Abstract

An aerosol generator periodically forms aerosolized fragrance material by repeatedly supplying a liquid fragrance material to a capillary passage via only capillary action and heating the capillary passage, such that the liquid fragrance material at least partially volatilizes and is driven out of an outlet of the capillary passage. A wick feeds the liquid fragrance material to an inlet of the capillary passage by capillary action. An apparatus and method for generating such an aerosolized fragrance material, as well as the methods of heating, are disclosed.

Claims

1. A pulsed aerosol generator comprising:

a capillary passage having an inlet and an outlet;

a liquid supply operable to supply liquid material to the inlet of the capillary passage only via capillary action along a supply path of capillary action, said supply path essentially free of heating;

a power supply adapted to apply voltage across a heater arranged along a heated portion of the capillary passage to heat liquid material in the capillary passage to a temperature sufficient to at least partially volatilize liquid material in the capillary passage such that the liquid material is driven out of the outlet of the capillary passage and forms aerosolized liquid material; and

wherein the capillary passage comprises an interior of a tube and the capillary passage includes a constriction at a location adjacent the inlet of the capillary tube.

2. The pulsed aerosol generator of claim 1, wherein the liquid supply comprises a wick that delivers the liquid material to the inlet of the capillary passage.

3. The pulsed aerosol generator of claim 2, wherein the wick comprises a porous plastic wick.

4. The pulsed aerosol generator of claim 1, wherein the capillary passage has a reduced diameter at the outlet of the capillary passage.

5. The pulsed aerosol generator of claim 4, wherein the capillary passage has a restricted orifice at the outlet, the restricted orifice having a diameter of about 0.05 mm.

6. The pulsed aerosol generator of claim 5, wherein the capillary passage has an internal diameter of about 0.05 to 0.4 mm and a length of about 10 to 40 mm.

7. The pulsed aerosol generator of claim 1, wherein the power supply includes a supercapacitor that supplies an energy pulse to the heater.

8. The pulsed aerosol generator of claim 1, wherein the capillary passage comprises the interior of a stainless steel tube or the interior of a non-metallic tube.

9. The pulsed aerosol generator of claim 1, further comprising control circuitry operable to deliver power from the power supply to the heater in timed heating cycles such that the liquid material is at least partially volatilized after capillary filling of the capillary passage.

10. The pulsed aerosol generator of claim 1, wherein the constriction reduces a cross-sectional area of the capillary passage at said location by up to 75%.

11. An aerosol generator to generate an aerosolized liquid material comprising:

a zone operable to be heated, said zone having an inlet and an outlet;

a liquid supply to supply a liquid material to the inlet of the zone via capillary action along a supply path of capillary action, said supply path essentially free of heating;

a power supply operable to repetitively apply heat according to a power cycle along at least a portion of the zone to volatilize the liquid material disposed in the heated zone so that during the power cycle, the drawing of liquid via capillary action is interrupted and that at conclusion of each power cycle, the disposed liquid along the zone is evacuated from the heated zone, the power cycles sufficiently spaced apart in time for drawing liquid via capillary action to resume and refill the zone between power cycles; and

wherein the zone comprises an interior of a tube and the zone includes a constriction at a location adjacent the inlet of the zone.

12. The aerosol generator of claim 11, wherein the power supply includes at least one supercapacitor.

13. The aerosol generator of claim 11, wherein liquid is supplied to the heated zone by a wick and power to the heated zone is controlled by a microcontroller.

14. The pulsed aerosol generator of claim 11, wherein the constriction reduces a cross-sectional area of the zone at said location by up to 75%.