Electrode design for leads of implantable electric stimulation systems and methods of making and using

• US 8,897,889 B2
• Filed: 01/18/2013
• Issued: 11/25/2014
• Est. Priority Date: 10/09/2008
• Status: Active Grant

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: Pianca, Anne Margaret, DiGiore, Andrew
• Primary Examiner(s): Gedeon, Brian T
• Application Number:
  US13/745,415
• Publication Number:
  US 20130125394A1
• Time in Patent Office: 676 Days
• Field of Search: None
• US Class Current: 607/116
• CPC Class Codes: A61N 1/0553 Paddle shaped electrodes, e.g. for laminotomy
• CPC Class Codes: A61N 1/0558 Anchoring or fixation means therefor
• CPC Class Codes: H01R 43/00 Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors of trolley lines B60M1/28
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing
• CPC Class Codes: Y10T 29/49204 Contact or terminal manufacturing

Abstract

A lead includes a lead body with a distal end and a proximal end. A plurality of terminals are disposed at the proximal end of the lead body. A plurality of electrodes are disposed at the distal end of the lead body. Each electrode includes an electrode body and at least one anchoring member. The at least one anchoring member couples to the electrode body and extends into the lead body and beneath the electrode body to anchor the electrode to the lead body. A plurality of conductive wires electrically couple the plurality of electrodes to the plurality of terminals.

Claims

1. A method for forming a lead, the method comprising:

placing a plurality of electrodes into a spaced-apart arrangement, each electrode of the plurality of electrodes comprising an electrode body, at least one anchoring member extending beneath the electrode body, and one or more teeth disposed along the at least one anchoring member;

forming a lead body around the plurality of electrodes with the electrodes disposed at a distal end of the lead body, the lead body also formed around the at least one anchoring member of each of the plurality of electrodes;

anchoring the electrode body to the lead body using the one or more teeth disposed along the at least one anchoring member; and

electrically coupling each of the plurality of electrodes to a plurality of terminals disposed on a proximal end of the lead body.

2. The method of claim 1, wherein forming a lead body around the plurality of electrodes comprises forming the lead body so that a surface of each electrode body is flush with a surface of the lead body.

3. The method of claim 1, wherein forming a lead body around the plurality of electrodes comprises forming the lead body so that a surface of each electrode body is inset from a surface of the lead body.

4. The method of claim 1, wherein forming a lead body around the plurality of electrodes comprises forming the lead body so that a surface of each electrode body protrudes from a surface of the lead body.

5. The method of claim 1, wherein placing a plurality of electrodes into a spaced-apart arrangement comprises placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising an outer rim extending around a perimeter of the electrode body.

6. The method of claim 1, wherein placing a plurality of electrodes into a spaced-apart arrangement comprises placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising an electrode body that is arc-shaped.

7. The method of claim 1, wherein placing a plurality of electrodes into a spaced-apart arrangement comprises placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising an electrode body that is one of round or ovoid.

8. The method of claim 1, wherein placing a plurality of electrodes into a spaced-apart arrangement comprises placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising at least one anchoring member that bends inwardly towards a center of the electrode body.

9. The method of claim 1, wherein placing a plurality of electrodes into a spaced-apart arrangement comprises placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising at least one anchoring member having a proximal region and an opposing distal region, wherein the proximal region is coupled to the electrode body and the distal region is configured and arranged for anchoring the electrode body to the lead body.

10. The method of claim 9, wherein placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising at least one anchoring member having a proximal region and an opposing distal region comprises placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising at least one anchoring member with the proximal region of the at least one anchoring member bending inwardly towards a center of the electrode body.

11. The method of claim 9, wherein anchoring the electrode body to the lead body using the one or more teeth comprises anchoring the electrode body to the lead body using the one or more teeth disposed along the distal region of the at least one anchoring member.

12. The method of claim 9, wherein placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising at least one anchoring member having a proximal region and an opposing distal region comprises placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising at least one anchoring member with the proximal region of the at least one anchoring member extending in a direction that is perpendicular to a surface of the lead body.

13. The method of claim 9, wherein placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising at least one anchoring member having a proximal region and an opposing distal region comprises placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising at least one anchoring member with the distal region of the at least one anchoring member bending inwardly towards a center of the electrode body.

14. The method of claim 9, wherein placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising at least one anchoring member having a proximal region and an opposing distal region comprises placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising a plurality of anchoring members extending beneath the electrode body.

15. The method of claim 14, wherein forming a lead body around the plurality of electrodes comprises forming the lead body between individual anchoring members of the plurality of anchoring members of each of the plurality of electrodes.

16. The method of claim 14, wherein placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising a plurality of anchoring members comprises placing the plurality of electrodes such that, for at least one anchoring member of the plurality of anchoring members, the proximal region of that anchoring member couples to the electrode body from a location medial to an outer rim extending around a perimeter of the electrode body.

17. The method of claim 14, wherein placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising a plurality of anchoring members comprises placing the plurality of electrodes such that, for at least one anchoring member of the plurality of anchoring members, the distal region of that anchoring member extends inwardly towards a center of the electrode body.

18. The method of claim 14, wherein placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising a plurality of anchoring members comprises placing the plurality of electrodes such that, for at least one anchoring member of the plurality of anchoring members, the distal region of that anchoring member extends outwardly towards the outer rim.

19. The method of claim 14, wherein placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising a plurality of anchoring members comprises placing the plurality of electrodes such that, for at least one anchoring member of the plurality of anchoring members, the distal region of that anchoring member extends outwardly towards the outer rim without extending beyond the outer rim.

20. The method of claim 14, wherein placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising a plurality of anchoring members comprises placing a plurality of electrodes into an arrangement with each of the plurality of electrodes comprising exactly two anchoring members.