Ophthalmic lenses modified with functional groups and methods of making thereof

• US 8,899,745 B2
• Filed: 12/13/2011
• Issued: 12/02/2014
• Est. Priority Date: 12/13/2010
• Status: Active Grant

• Current Assignee: Alcon Incorporated
• Original Assignee: Novartis Ag
• Inventors: Domschke, Angelika Maria
• Primary Examiner(s): GREECE, JAMES R
• Application Number:
  US13/324,238
• Publication Number:
  US 20120147323A1
• Time in Patent Office: 1,085 Days
• Field of Search: 351/159.01, 351/159.62, 351/159.73, 351/159.74, 351/159.75, 351/159.76, 264/1.1, 264/1.32
• US Class Current: 351/159.62
• CPC Class Codes: B29D 11/00038 Production of contact lenses
• CPC Class Codes: B29D 11/00865 Applying coatings; tinting; colouring printing, marking or copying processes B41M; identification in general G09F3/00; producing decorative effects in general B44C; positioning or marking of lenses B24B13/0055
• CPC Class Codes: C08L 83/04 Polysiloxanes
• CPC Class Codes: G02B 1/043 Contact lenses

Abstract

Described are methods for covalently attaching one or more functional compounds to an ophthalmic lens. The method involves (a) contacting the lens with a functional compound, wherein the functional compound comprises at least one group capable of forming a covalent bond with the lens upon exposing the lens to irradiation and/or heat; and (b) irradiating and/or heating the lens produced in step (a) to covalently attach the functional compound to the lens. Also described herein are ophthalmic lens produced by the methods described herein.

Claims

1. A method for making an ophthalmic lens comprising:

contacting the lens with a solution comprising a functional compound in an alcohol, a ketone, an ether, an aldehyde, or any combination thereof, wherein the functional compound comprises at least one group capable of forming a covalent bond with the lens upon exposing the lens to irradiation and/or heat, wherein the lens comprises a silicon hydrogel; and

irradiating and/or heating the lens produced in step (a) to covalently attach the functional compound to the lens, wherein the lens subjected to step a) and step b) treatment has an UVB absorbing capability characterized by having an UVB transmittance being at least 50 percentage lower than that of the lens subjected to only step a) treatment when both lenses are extracted with methyl ethyl ketone for about 20 hours.

2. The method of claim 1, wherein the lens is produced by curing one or more lens-forming materials, wherein the lens-forming material comprises an actinically crosslinkable prepolymer, a thermally-crosslinkable prepolymer, a hydrophilic vinylic monomer, a silicone-containing prepolymer, a silicon-containing vinylic monomer or macromer, a siloxane-containing macromer, or any combination thereof.

3. The method of claim 1, wherein the functional compound comprises a UV absorbing group, a hydrophilic group, an antimicrobial polymer, a mucin adsorbing group, or any combination thereof.

4. The method of claim 1, wherein the at least one group capable of forming a covalent bond with the lens comprises a photoinitiator, a thermal initiator, an olefinic group, or any combination thereof.

5. The method of claim 4, wherein the photoinitiator comprises a phosphine oxide, a peroxide group, an azide group, an α

-hydroxyketone, or an α

-aminoketone.

6. The method of claim 4, wherein the olefinic group comprises an acrylate group, a methacrylate group, an acrylamide group, a methacrylamide group, an allyl group, a vinyl group, a vinylester group, or a styrenyl group.

7. The method of claim 1, wherein the functional compound comprises an ultraviolet absorber, a photoinitiator directly or indirectly bonded to the ultraviolet absorber, and an olefinic group directly or indirectly bonded to the ultraviolet absorber.

8. The method of claim 1, wherein the functional compound comprises the formula I

9. The method of claim 8, wherein the ultraviolet absorber comprises a benzotriazole or a benzophenone.

10. The method of claim 8, wherein the photoinitiator comprises a phosphine oxide, a peroxide group, or an azide group.

11. The method of claim 8, wherein the photoinitiator comprises an -hydroxyketone or an -aminoketone.

12. The method of claim 1, wherein the functional compound comprises the formula V

13. The method of claim 1, wherein the functional compound comprises a hydrophilic polymer bonded to a photoinitiator via a linker.

14. The method of claim 1, wherein the functional compound comprises an ultraviolet absorber, a photoinitiator, and a mucin adsorbing unit, wherein the photoinitiator and mucin adsorbing unit are covalently bonded to the ultraviolet absorber.

15. An ophthalmic lens produced by the method of claim 1.